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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638236800 - HANDTOOL CRIMP 2.5MM BOARDIN PIN 
Contact us: sales@integrated-circuit.com Website: www.integrated-circuit.com

Hand Crimp Tool For 

2.50mm (.098") Board-In Connector, Mini. Crimp Pin

 

Doc No: ATS-638236800 

Release Date: 10-25-10

 

UNCONTROLLED COPY

 

Page 5 of 7 

Revision: A 

Revision Date: 10-25-10 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 
tooling if using the left handed application along with the 
locator.  Follow the steps below: 
 
1.

 

The locator must be removed before reversing the 
tooling.  

2.

 

Remove the M3 BHCS which is holding the upper tooling. 

3.

 

Flip the upper tooling to the opposite side and replace the M3 BHCS.  
Make sure the small markings on the front and back of the hand tool 
frame match up and are on the outside of the hand tool frame.  See 
Figure 8 and 9. 

4.

 

Do the same thing with the lower tooling and tighten the M3 screws.  Be 
sure the small markings line up. 

5.

 

Reinstall the locator by following the Instructions in the locator 
replacement section. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and 
responsible for, the following maintenance steps: 
 
1.

 

Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are protected 
with a thin coat of high quality machine oil.  Do not oil excessively.  The 
tool was engineered for durability but like any other equipment it needs 
cleaning and lubrication for a maximum service life of trouble free 
crimping.  Light oil (such as 30 weight automotive oil) used at the oil 
points, every 5,000 crimps or 3 months, will significantly enhance the tool 
life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  Oil 
transferred from the crimping area onto certain terminations may affect 
the electrical characteristics of an application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.  

The tool will open easily by pressing up on the ratchet release lever in the movable handle.  See Figure 

11. 

LUBRICATION POINTS 

(BOTH SIDES) LIGHT OIL 

(EVERY 3 MONTHS OR 

5,000 CRIMPS) 

Figure 10 

RATCHET RELEASE 

LEVER 

Figure 11 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 9 

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Summary of Contents for 63823-6800

Page 1: ...ed Excellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638236800 0638236800 For any questions you can email us directly For any questions you can email us directly sales integ...

Page 2: ...ecision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 5 098 Board In Connector Mini Crimp Pin 22 28 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA...

Page 3: ...m the insulation crimp 2 The above specifications are guidelines to an optimum crimp Insulation Crimp Note Due to the terminal s insulation grip design and or insulation diameter range this tool uses overlap form geometry in the insulation punch This produces an overlap insulation crimp A620 compliant While the insulation punch profile may appear lopsided this is a normal condition for this tool S...

Page 4: ...ition With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the cri...

Page 5: ...close the tool See Figure 6 Locator Replacement See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand to...

Page 6: ...that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool...

Page 7: ...usted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or dama...

Page 8: ...ard In Connector Mini Crimp Pin Doc No ATS 638236800 Release Date 10 25 10 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 10 25 10 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63823 6800 Hand Crimp Tool Figure 13 1 63823 6875 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com Powered by TCPD...

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