Hand Crimp Tool for Mini KK Crimp Terminals
Doc No: ATS-6382369HM
Release Date: 02-24-11
UNCONTROLLED COPY
Page 2 of 7
Revision: A
Revision Date: 02-24-11
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Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap”
form geometry in the insulation punch. This
produces an overlap insulation crimp (A620 –
compliant). While the insulation punch profile may
appear “lopsided”, this is a normal condition for this
tool. See figure to the right. (Some tools with
multiple crimp pockets may not have the “overlap”
profile on all pockets).
CRIMP SPECIFICATION
After crimping, the crimp profiles should measure the following (see notes on page 4).
Terminal
Series No.
Wire Size
Conductor Crimp
Profile
Height
Width (Ref.)
AWG
mm
2
mm
In.
mm
In.
22
24
26
28
5659
22
0.35
0.82-0.87 .032-.034 1.40 .055
X
24
0.20
0.75-0.80 .030-.032 1.40 .055
X
26
0.12
0.70-0.75 .028-.030 1.40 .055
X
28
0.08
0.66-0.71 .026-.028 1.40 .055
X
Terminal
Series No.
Wire Size
Insulation Diameter
Insulation Crimp
Pull Force
Minimum
Height (Ref.) Width (Ref.)
AWG mm
2
mm
In.
mm
In.
mm
In.
N
Lb.
5659
22
0.35 1.60-1.70 .063-.067 1.70
.067
1.85 .073 39.23 8.8
24
0.20 1.40-1.50 .055-.059 1.65
.065
1.85 .073 29.42 6.6
26
0.12 1.30-1.45 .051-.057 1.50
.059
1.75 .069 19.61 4.4
28
0.08 1.20-1.30 .047-.051 1.50
.059
1.75 .069 9.81 2.2
Tool Qualification Notes:
1.
Pull Force should be measured with no
influence from the insulation crimp.
2.
The above specifications are guidelines to
an optimum crimp.
OPERATION
Open the tool by squeezing the handles
together, at the end of the closing stroke, the
ratchet mechanism will release the handles,
and the hand tool will spring open.
1.
With the hand tool in the open position,
pivot the terminal locator open by pulling up
on the locator knob and lift the wire stop
blade up. See Figure 1.
TERMINAL
SEATED IN
LOCATOR
SWING
LOCATOR
OPEN
Figure 1
HAND TOOL
OPEN
WIRE
STOP BLADE
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
