Hand Crimp Tool for 2.50mm (.098”) Wire-to-Board Crimp Terminals
Doc No: ATS-6382375HM
Release Date: 09-27-10
UNCONTROLLED COPY
Page 3 of 7
Revision: B
Revision Date: 10-14-10
WIRE
CONDUCTOR
PUNCH
TERMINAL
WIRE STOP
BLADE
Figure 2
WIRE
CONDUCTOR
PUNCH
WIRE STOP
BLADE
INSULATION
PUNCH
LOCATOR
CONDUCTOR
ANVIL
INSULATION
ANVIL
TERMINAL
Figure 3
2.
Insert the terminal into the correct profile until the terminal is fully seated and stops. Make sure the wire
stop blade is fully seated on the terminal behind the conductor grip section.
3.
Gently pivot the locator closed.
4.
Bring down the wire stop blade.
5.
Slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point on the
wire stop blade. See Figure 2. Align the wire so that it is parallel and sitting into the terminal. Maintain a
light and constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the
wire.) Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 3.
6.
Close the tool until the ratchet releases.
7.
Lift the wire stop blade up.
8.
Carefully remove the crimped terminal.
Note:
To maintain good brush control and a consistent bell mouth the crimping instructions must be
followed.
Note:
The tamper proof ratchet action will not release the tool until it has been fully closed.
Note:
To maintain good brush control and a consistent bell mouth the crimping instructions must be followed.
Terminal Locator Replacement/Change Over
This section describes the procedure for changing locators.
Removal
1.
With the tool in the open position, pivot the terminal locator outward.
2.
Remove the M4 BHCS. See Figure 4.
Installation
1.
Place the proper locator, (See Chart on page 2), on the hand tool.
Install the M4 BHCS. See Figure 4.
2.
Tighten the screw enough to hold the locator. Make sure the
locator can still float freely with hand pressure.
M4 BHCS
PIVOT LOCATOR
Figure 4
