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Hand Crimp Tool for 2.50mm (.098”) Wire-to-Board Crimp Terminals 

Doc No: ATS-6382375HM 

Release Date: 09-27-10 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: B 

Revision Date: 10-14-10 

MODULAR 

CRIMP 

HEAD 

BATTERY 

POWER 

CRIMP 

ADAPTER 

LOCKING 

PINS 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

AIR 

POWER 

TOOL 

MODULAR 

CRIMP HEAD 

LOCKING 

PINS 

LOCKING 

PINS 

AIR POWER 

CRIMP 

ADAPTER 

 
The chart below shows all applications for this Modular Crimp Head. 
 

Modular Crimp Head 

Order No. 

Tool 

Order no. 

Tool 

Description 

Adapter 

Order No. 

Adapter 

Description 

Figure 

No. 

63823-7570 

63816-0000  Hand Crimp Frame (Short) 

N/A 

N/A 

63816-0050  Hand Crimp Frame (Long) 

N/A 

N/A 

63816-0200  Battery Power Tool (110 V)  63816-0600  Battery Power Crimp Adapter 

63816-0250  Battery Power Tool (220 V)  63816-0600  Battery Power Crimp Adapter 

63816-0100 

Air Power Tool 

63816-0700 

Air Power Crimp Adapter 

 

Applications for the Modular Crimp Head 

Hand Crimp Tool 

Battery Powered Tool 

Air Powered Tool 

 

 

 

Figure 6 

Figure 7 

Figure 8 

MODULAR 

CRIMP 

HEAD 

LOCKING 

PINS 

HAND CRIMP 

FRAME LONG 

OR SHORT 

Summary of Contents for 63823-7570

Page 1: ...o A 620 Class 3 compliant and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm 098 Wire to Board Crimp T...

Page 2: ...mm In mm In mm In mm In N Lb 22 24 26 28 50752 22 0 35 0 84 0 89 033 035 1 20 047 1 8 071 1 80 071 39 2 8 8 X 24 0 20 0 76 0 81 030 032 1 20 047 1 8 071 1 80 071 29 4 6 6 X 26 0 12 0 71 0 76 028 030 1 20 047 1 7 067 1 80 071 19 6 4 4 X 28 0 08 0 67 0 72 026 028 1 20 047 1 7 067 1 80 071 9 8 2 2 X To Achieve IPC A 620 Class 3 Crimps the following over all wire insulation diameter ranges are recomme...

Page 3: ...at is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and terminal in place until the terminal is fully crimped See Figure 3 6 Close the tool until the ratchet releases 7 Lift the wire stop blade up 8 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Note The tamper...

Page 4: ...l life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck ...

Page 5: ... is measured with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools CAUTION Molex crimp specifications are valid only when us...

Page 6: ...Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 7570 63816 0000 Hand Crimp Frame Short N A N A 6 63816 0050 Hand Crimp Frame Long N A N A 6 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 7 63816 0100 Air Power Tool 63816 0700 ...

Page 7: ...ET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 7500 Item Order Number Description Quantity 1 63823 7570 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 7575 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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