Hand Crimp Tool for 2.50mm Board-In Crimp Terminals
Doc No: ATS-6382379HM
Release Date: 09-02-10
UNCONTROLLED COPY
Page 2 of 7
Revision: B
Revision Date: 10-14-10
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Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap” form
geometry in the insulation punch. This produces an
overlap insulation crimp (A620 – compliant). While the
insulation punch profile may appear “lopsided”, this is a
normal condition for this tool. See figure to the right.
(Some tools with multiple crimp pockets may not have
the “overlap” profile on all pockets).
CRIMP SPECIFICATIONS:
Terminal Series No.
Bell mouth
Conductor Brush Max.
mm
In.
mm
In.
35047
0.20-0.50 .008-.020
1.40
.055
Terminal Series No.
Bend up Bend down Twist Roll
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Degree
Degree
35047
3
3
3
3
After crimping, the conductor profile should measure the following.
Terminal
Series No.
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile AWG
Height
Width
Height (Ref)
Width
Maximum
AWG mm
2
mm
In.
mm
In.
mm
In.
mm In.
N
Lb. 22 24 26 28
35047
22 0.33 0.82-0.87 .032-.034 1.30-1.50 .051-.059 1.70 Max .067 Max 1.90 .075 39.1 8.80 X
24 0.20 0.75-0.80 .029-.031 1.30-1.50 .051-.059 1.60 Max .063 Max 1.90 .075 29.3 6.60 X
26 0.13 0.70-0.75 .027-.029 1.30-1.50 .051-.059 1.55 Max .061 Max 1.90 .075 19.6 4.40
X
28 0.08 0.66-0.71 .026-.028 1.30-1.50 .051-.059 1.50 Max .059 Max 1.90 .075 9.8 2.20
X
•
Tool Qualification Notes:
1.
Pull Force should be measured with no
influence from the insulation crimp.
2.
The above specifications are guidelines to an
optimum crimp.
OPERATION
Open the tool by squeezing the handles together,
at the end of the closing stroke, the ratchet
mechanism will release the handles, and the
hand tool will spring open.
1.
With the hand tool in the open position, pivot
the terminal locator open by pulling up on the
locator knob and lift the wire stop blade up.
See Figure 1.
TERMINAL
SEATED IN
LOCATOR
SWING
LOCATOR
OPEN
Figure 1
HAND TOOL
OPEN
WIRE
STOP BLADE
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
