molex 63823-7970 Specification Sheet Download

Page: 6 / 7

Hand Crimp Tool for 2.50mm Board-In Crimp Terminals

Doc No: ATS-6382379HM

Release Date: 09-02-10

UNCONTROLLED COPY

Page 6 of 7

Revision: B

Revision Date: 10-14-10

MODULAR

CRIMP

HEAD

BATTERY

POWER

CRIMP

ADAPTER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

AIR

POWER

TOOL

MODULAR

CRIMP HEAD

LOCKING

PINS

LOCKING

PINS

AIR POWER

CRIMP

ADAPTER

The chart below shows all applications for this Modular Crimp Head.

Modular Crimp Head

Order No.

Tool

Order no.

Tool

Description

Adapter

Order No.

Adapter

Description

Figure

No.

63823-7970

63816-0000 Hand Crimp Frame (Short)

N/A

63816-0050 Hand Crimp Frame (Long)

N/A

63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter

63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter

63816-0100

Air Power Tool

63816-0700

Air Power Crimp Adapter

Applications for the Modular Crimp Head

Hand Crimp Tool

Battery Powered Tool

Air Powered Tool

Figure 7

Figure 8

Figure 9

MODULAR

CRIMP

HEAD

LOCKING

PINS

HAND CRIMP

FRAME LONG

OR SHORT

Summary of Contents for 63823-7970

Page 1: ... use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm 098 Board In Crimp Terminal 22 28 AWG UL1007 and UL1569 wires Terminal Series No Terminal Order No Reel Wire Siz...

Page 2: ...o Wire Size Conductor Crimp Insulation Crimp Pull Force Minimum Profile AWG Height Width Height Ref Width Maximum AWG mm2 mm In mm In mm In mm In N Lb 22 24 26 28 35047 22 0 33 0 82 0 87 032 034 1 30 1 50 051 059 1 70 Max 067 Max 1 90 075 39 1 8 80 X 24 0 20 0 75 0 80 029 031 1 30 1 50 051 059 1 60 Max 063 Max 1 90 075 29 3 6 60 X 26 0 13 0 70 0 75 027 029 1 30 1 50 051 059 1 55 Max 061 Max 1 90 0...

Page 3: ...nal behind the conductor grip section 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and termin...

Page 4: ...re protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand...

Page 5: ... only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as the final criteria for an acceptable crimp Pull force is measured with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Mo...

Page 6: ... Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 7970 63816 0000 Hand Crimp Frame Short N A N A 7 63816 0050 Hand Crimp Frame Long N A N A 7 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 8 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 8 63816 0100 Air Power Tool 63816 0700 Air ...

Page 7: ...LEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 10 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 7900 Item Order Number Description Quantity 1 63823 7970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 7975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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