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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638238000 - HANDTOOL CRIMP 2.5MM WW 22-28AWG 
Contact us: sales@integrated-circuit.com Website: www.integrated-circuit.com

Hand Crimp Tool for 2.5mm (.098") Pitch Wire to Wire Crimp Terminals  

Doc No: ATS-6382380HM 

Release Date: 02-15-11 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: C 

Revision Date: 03-27-14 

INSULATION CRIMP 

SEE NOTE 

BRUSH 

STRIP LENGTH 

WIRE 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP HEIGHT 

TWISTING 

SEAM 

CUT-OFF 

TAB 

BELL MOUTH 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63823-8070

 

Hand Crimp Tool 

Order No. 63823-8000

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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A-620 Class 2 compliant and RoHS compliant 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 2.5mm (.098") Pitch Wire to Wire Male Terminal, 22-28 AWG. 
 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

 Reel 

Loose 

AWG 

mm² 

mm 

In. 

mm 

In. 

50397 

50397-8000  50397-8100  22-28  0.35-0.08  1.05-1.90  0.043-.075  2.6-3.1  0.102-0.122 

50398 

50398-8000  50398-8100  22-28  0.35-0.08  1.05-1.90  0.043-.075  2.6-3.1  0.102-0.122 

See Conditions on page 2. 

Customer to cut off terminal from reel, 0.20mm (.008”) maximum cut-off tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 4A 

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Summary of Contents for 63823-8000

Page 1: ...ed Excellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638238000 0638238000 For any questions you can email us directly For any questions you can email us directly sales integ...

Page 2: ...es Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio A 620 Class 2 compliant and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220...

Page 3: ... 19 6 4 4 X 28 0 08 0 67 0 72 026 028 1 20 047 1 60 1 70 063 067 1 75 069 9 8 2 2 X 50398 22 0 35 0 84 0 89 033 035 1 20 047 1 90 2 00 075 079 1 85 073 39 2 8 8 X 24 0 20 0 76 0 81 030 032 1 20 047 1 90 2 00 075 079 1 80 071 29 4 6 6 X 26 0 12 0 71 0 76 028 030 1 20 047 1 60 1 70 063 067 1 75 069 19 6 4 4 X 28 0 08 0 67 0 72 026 028 1 20 047 1 60 1 70 063 067 1 75 069 9 8 2 2 X To Achieve IPC A 62...

Page 4: ...eleases 7 Lift the wire stop blade up 8 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Note The tamper proof ratchet action will not release the tool until it has been fully closed Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Terminal Locat...

Page 5: ...ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 9 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a ...

Page 6: ...for the Modular Crimp Head WARNING NEVER operate service install or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart below for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Disconnect the power b...

Page 7: ...ONTROLLED COPY Page 6 of 6 Revision C Revision Date 03 27 14 RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 8000 Item Order Number Description Quantity 1 63823 8070 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 8075 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0...

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