Distributor of Molex Connector Corporation: Excellent Integrated System Limited
Datasheet of 0638238000 - HANDTOOL CRIMP 2.5MM WW 22-28AWG
Contact us: sales@integrated-circuit.com Website: www.integrated-circuit.com
Hand Crimp Tool for 2.5mm (.098") Pitch Wire to Wire Crimp Terminals
Doc No: ATS-6382380HM
Release Date: 02-15-11
UNCONTROLLED COPY
Page 5 of 6
Revision: C
Revision Date: 03-27-14
MODULAR
CRIMP
HEAD
BATTERY
POWER
CRIMP
ADAPTER
LOCKING
PINS
LOCKING PINS
BATTERY
POWERED
TOOL
AIR
POWER
TOOL
MODULAR
CRIMP HEAD
LOCKING
PINS
LOCKING
PINS
AIR POWER
CRIMP
ADAPTER
5.
Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6.
Molex does not certify crimp hand tools.
CAUTION
: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Applications for the Modular Crimp Head
WARNING
:
NEVER
operate, service, install, or adjust this Modular Crimp Head without proper instruction
and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
See Chart below for the correct Manual or Specification Sheet.
WARNING
:
NEVER
install tooling or service this tool while it is into any power source. Disconnect the
power by unplugging or turn off the Actuator from its power source.
CAUTION:
Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION:
Wear safety glasses when operating or serving this tool.
The chart below shows all applications for this Modular Crimp Head.
Modular Crimp Head
Order No.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Figure
No.
63823-8070
63816-0000 Hand Crimp Frame (Short)
N/A
N/A
6
63816-0050 Hand Crimp Frame (Long)
N/A
N/A
6
63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter
7
63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter
7
63816-0100
Air Power Tool
63816-0700
Air Power Crimp Adapter
8
Applications for the Modular Crimp Head
Hand Crimp Tool
Battery Powered Tool
Air Powered Tool
Figure 6
Figure 7
Figure 8
MODULAR
CRIMP
HEAD
LOCKING
PINS
HAND CRIMP
FRAME LONG
OR SHORT
6 / 7
6 / 7
