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Hand Crimp Tool For

3.50 (.138”) Wire to Wire Connector, Crimp Pin

Doc No: ATS 638238700

Release Date: 07 13 11

Page 4 of 7

Revision: A

Revision Date: 07 13 11

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Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

8. Remove the crimped terminal from the terminal

locator by pulling on the wire.

9. Visually inspect the crimped terminal for proper

crimp location.

10. On some large O.D. wires, it may not be possible to

insert the wire with the tool partially closed. Those
wires should be inserted with the hand tool in the
open position. Insert the wire above the terminal in
the punch and against the wire stop then close the
tool. See Figure 6.

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See the parts list on the last page of this document for
the proper locator order number. Follow the steps
below to replace the locator.

1. Open the crimp hand tool.
2. Squeeze gently on the lower area shown in

Figure 7A with your thumb and index finger.
The lower tabs of the locator should disengage
from the hand tool.

3. Lift and pull away from the hand tool. The top

locator hooks should slip out of the top slots
easily. See Figure 7A.

4. To reinstall the new locator, make sure the hand

tool is in the open position.

5. Press the red insert down as far as it will go as

shown in Figure 7B.

6. Holding onto the lower part of the locator with your

thumb and index finger, insert the locators top
hooks (2) into the hand tool top slots.

7. Rotate the locator down and press the lower tabs

into the two bottom slots of the hand tool. To
secure the locator into place, the lower tabs must
snap into place on the hand tool frame.

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Summary of Contents for 63823-8700

Page 1: ...ess mainly focus on the distribution of electronic components Line cards we deal with include Microchip ALPS ROHM Xilinx Pulse ON Everlight and Freescale Main products comprise IC Modules Potentiometer IC Socket Relay Connector Our parts cover such applications as commercial industrial and automotives areas We are looking forward to setting up business relationship with you and hope to provide you...

Page 2: ...s terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required Products 3 50 138 Wire to Wire Connector Crimp Pin 18 24 AWG 012 3 50419 50419 9101 50419 9001 18 24 0 87 0 20 1 40 3 00 055 118 3 00 3 50 118 138 Customer to cut off terminal from reel 0 30mm 012 maximum Cut...

Page 3: ...es overlap form geometry in the insulation punch This produces an overlap insulation crimp A620 compliant While the insulation punch profile may appear lopsided this is a normal condition for this tool See figure to the right Some tools with multiple crimp pockets may not have the overlap profile on all pockets 5 A crimp height chart is provided with this manual as Reference Only Due to the wide r...

Page 4: ...ng See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire th...

Page 5: ...n the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See...

Page 6: ...e for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it...

Page 7: ... are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty Molex crimp specifications are valid only when used w...

Page 8: ...p Pin Doc No ATS 638238700 Release Date 07 13 11 Page 7 of 7 Revision A Revision Date 07 13 11 8 1 1 6 6 A REF 63823 8700 Hand Crimp Tool Figure 13 1 63823 8775 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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