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Hand Crimp Tool For

3.50 (.138”) Wire to Wire Connector, Crimp Pin

Doc No: ATS 638238700

Release Date: 07 13 11

Page 5 of 7

Revision: A

Revision Date: 07 13 11

 

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This hand tool has an added feature that can be
converted from a right handed application to a left
handed application. It is necessary to reverse the
tooling if using the left handed application along with the
locator. Follow the steps below:

1. The locator must be removed before reversing the

tooling.

2. Remove the M3 BHCS which is holding the upper tooling.
3. Flip the upper tooling to the opposite side and replace the M3 BHCS.

Make sure the small markings on the front and back of the hand tool
frame match up and are on the outside of the hand tool frame. See
Figure 8 and 9.

4. Do the same thing with the lower tooling and tighten the M3 screws. Be

sure the small markings line up.

5. Reinstall the locator by following the Instructions in the locator

replacement section.

It is recommended that each operator of the tool be made aware of, and
responsible for, the following maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected

with a thin coat of high quality machine oil. Do not oil excessively. The
tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free
crimping. Light oil (such as 30 weight automotive oil) used at the oil
points, every 5,000 crimps or 3 months, will significantly enhance the tool
life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil

transferred from the crimping area onto certain terminations may affect
the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

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Should this tool ever become stuck or jammed in a partially closed position,

force the handles open or

closed.

The tool will open easily by pressing up on the ratchet release lever in the movable handle. See Figure

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Summary of Contents for 63823-8700

Page 1: ...ess mainly focus on the distribution of electronic components Line cards we deal with include Microchip ALPS ROHM Xilinx Pulse ON Everlight and Freescale Main products comprise IC Modules Potentiometer IC Socket Relay Connector Our parts cover such applications as commercial industrial and automotives areas We are looking forward to setting up business relationship with you and hope to provide you...

Page 2: ...s terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required Products 3 50 138 Wire to Wire Connector Crimp Pin 18 24 AWG 012 3 50419 50419 9101 50419 9001 18 24 0 87 0 20 1 40 3 00 055 118 3 00 3 50 118 138 Customer to cut off terminal from reel 0 30mm 012 maximum Cut...

Page 3: ...es overlap form geometry in the insulation punch This produces an overlap insulation crimp A620 compliant While the insulation punch profile may appear lopsided this is a normal condition for this tool See figure to the right Some tools with multiple crimp pockets may not have the overlap profile on all pockets 5 A crimp height chart is provided with this manual as Reference Only Due to the wide r...

Page 4: ...ng See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire th...

Page 5: ...n the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See...

Page 6: ...e for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it...

Page 7: ... are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty Molex crimp specifications are valid only when used w...

Page 8: ...p Pin Doc No ATS 638238700 Release Date 07 13 11 Page 7 of 7 Revision A Revision Date 07 13 11 8 1 1 6 6 A REF 63823 8700 Hand Crimp Tool Figure 13 1 63823 8775 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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