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Specification Sheet

molex 63825-0500, Specification Sheet

The Molex 63825-0500 is a high-quality electronic connector. Its detailed Specification Sheet and comprehensive manual provide valuable information for users. Available for free download from our website, you can easily access these resources to optimize your experience with this exceptional product.

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Page: 7 / 7

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Hand Crimp Tool for Commoning Crimp Terminals

Doc No: ATS-638250500

Release Date: 02-14-11

UNCONTROLLED COPY

Page 7 of 7

Revision: A

Revision Date: 02-14-11

RATCHET

RELEASE LEVER

2

Figure 13

1

3

PARTS LIST

Item Number

Order Number

Description

Quantity

REF

63825-0500

Hand Crimp Tool

Figure 13

1

63825-0575

Locator Assembly

1

2

63810-0104

Spring, Return

1

3

63810-0105

Spring, Ratchet

1

http://www.molex.com

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Summary of Contents for 63825-0500

Page 1: ...s terminals in the proper crimping position Right and Left handed applications This tool is WHMA IPCA620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products Commoning Terminals 28 30 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel AWG mm mm In mm In 1457 6 05 02 0092 05 02 0091 28 30 0...

Page 2: ...1 10 043 1 65 Max 065 Max 1 35 053 Terminal Series No Wire Size Pull Force Minimum Profile AWG mm2 N Lb 28 30 1457 6 28 0 09 11 2 2 5 X 30 0 055 4 4 1 0 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION CAUTION Install only Molex terminals listed above with this tool Do not ...

Page 3: ...ges See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal loca...

Page 4: ...nstallation See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip...

Page 5: ...he tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months w...

Page 6: ...be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of ...

Page 7: ...LED COPY Page 7 of 7 Revision A Revision Date 02 14 11 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 0500 Hand Crimp Tool Figure 13 1 63825 0575 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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