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2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal 

Doc No: ATS-638255000 

Release Date: 04-11-13 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: A 

Revision Date: 04-11-13 

RELEASE 

LOCATOR BUTTON 

TERMINAL 

Figure 3 

LOCATOR 

PUSHED THRU 

TOOLING 

TERMINAL 

LOCATOR 

BUTTON 

PUSHED IN 

LOCATOR 

TERMINAL 

WIRE AGAINST 

THE WIRE STOP 

WIRE 

WIRE STOP IS PART 

OF THE LOCATOR 

Figure 5 

PRE-STRIPPED 

WIRE 

TERMINAL 

 
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will 
release the handles and the hand tool will spring open.  See Figure 1. 
 

Crimping Terminals 

1.

 

Select the desired terminal listed in the preceding charts. 

2.

 

Make sure the center of the locator is in the down position.  With the locator attached, push the locator button 
on the back of the hand tool to bring the locator forward through the tooling.  See Figure 2. 

3.

 

While holding the locator button in, load the terminal into the proper nest opening in the locator based on the 
wire gauge or terminal type markings on the hand tooling.  See Figure 3. 

 
 
 
 
 
 
 
 
 
 
 
 
 
4.

 

Release the locator button, allowing the locator to return to the crimping 
position. 

5.

 

Close the tool handle until the first ratchet position engages.  See Figure 
4. 

6.

 

Insert the properly stripped wire through the terminal and against the wire 
stop.  See Figure 5. 

7.

 

Crimp the terminal by squeezing the tool handles until the ratchet 
mechanism cycle has been completed.  Release the handles to open the 
jaws. 

 
 
 
 
 
 
 
 
 
 
 
 
 

Note

: The tamper proof ratchet action will not release the tool until it has been fully closed. 

PARTIALLY 

CLOSE HANDLE 

TOOLING 

PARTIALLY 

CLOSED 

Figure 4 

FIRST RATCHET 

POSITION 

OPEN 

POSITION 

Summary of Contents for 63825-5000

Page 1: ...mfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 50mm Pitch Floating Wire to Board Plug Crimp Terminal 22 24 AWG Terminal Series No Terminal Order No W...

Page 2: ...e recommended Profile 22 1 40 1 65mm 055 065 inch Profile 24 1 30 1 60mm 051 063 inch Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref 503371 AWG mm2 mm In mm In N Lb 22 0 31 0 34 2 20 087 1 70 1 90 067 075 34 3 7 71 24 0 178 0 22 2 07 081 1 70 1 90 067 075 24 5 5 51 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation ...

Page 3: ... the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping posi...

Page 4: ... locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the ...

Page 5: ...ubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When to...

Page 6: ...y clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical...

Page 7: ...PY Page 7 of 7 Revision A Revision Date 04 11 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 5000 Hand Crimp Tool Figure 13 1 63825 5075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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