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2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal 

Doc No: ATS-638255000 

Release Date: 04-11-13 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: A 

Revision Date: 04-11-13 

Figure 12

 

SQUEEZE 

THE LINK IN 

THE HANDLE 

HOLD THE HAND 

TOOL IN POSITION 

SETTING 

WHEEL 

RATCHET 

RELEASE LEVER 

 
2.

 

Rotate the setting wheel counter-
clockwise (CCW) to increase handle 
force.  The numbers will display 
higher.  To decrease handle force 
rotate the setting wheel clockwise 
(CW). 

3.

 

Release the link to lock the setting 
wheel in place. 

4.

 

Check the crimp specifications or 
conduct a pull test after tool handle 
preload force is adjusted. 

 

Warranty 

 
This tool is for electrical terminal crimping 
purposes only.  This tool is made of the 
best quality materials.  All vital components are long life tested.  All tools are warranted to be free of manufacturing 
defects for a period of 30 days.  Should such a defect occur, we will repair or exchange the tool free of charge.  
This repair or exchange will not be applicable to altered, misused, or damaged tools.  This tool is designed for 
hand use only.  Any clamping, fixturing, or use of handle extensions voids this warranty. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

 
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify 
hand tools. 
 

%

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

%

 

If the tool does not meet minimum pull force values, handle preload should be increased and the pull test 
rerun, (See How to Adjust Preload). 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

Summary of Contents for 63825-5000

Page 1: ...mfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 50mm Pitch Floating Wire to Board Plug Crimp Terminal 22 24 AWG Terminal Series No Terminal Order No W...

Page 2: ...e recommended Profile 22 1 40 1 65mm 055 065 inch Profile 24 1 30 1 60mm 051 063 inch Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref 503371 AWG mm2 mm In mm In N Lb 22 0 31 0 34 2 20 087 1 70 1 90 067 075 34 3 7 71 24 0 178 0 22 2 07 081 1 70 1 90 067 075 24 5 5 51 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation ...

Page 3: ... the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping posi...

Page 4: ... locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the ...

Page 5: ...ubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When to...

Page 6: ...y clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical...

Page 7: ...PY Page 7 of 7 Revision A Revision Date 04 11 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 5000 Hand Crimp Tool Figure 13 1 63825 5075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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