molex 63825-5800 Application Tooling Specification Sheet Download

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Tool Kit for CSP 6.3 Receptacle Terminal

Doc No: ATS-6382558HM Release Date: 08-13-12

UNCONTROLLED COPY

Page 7 of 8

Revision: A

Revision Date: 08-13-12

RATCHET

RELEASE SCREW

Figure 10

M4 X 8mm

LONG BHCS

M4 X 18mm

LONG BHCS

M4 X 10mm

LONG BHCS

WITH TOOL KIT

LOCATOR ONLY

HAND TOOL PARTS LIST

Item Number

Order Number

Description

Quantity

63810-1000

Hand Crimp Frame (Long)

63825-5870

Tool Kit with Locator

63823-0573

Locator Base

63825-5875

Locator (only)

REF

Summary of Contents for 63825-5800

Page 1: ...ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products CSP 6 3 Receptacle Terminal 0 35 mm 1 00mm 0 75 mm 1 00mm 2 1 00mm metr...

Page 2: ...7 1 83 070 072 2 78 2 84 109 112 X 0 75 1 00 1 92 1 98 075 077 2 78 2 84 109 112 X 1 00 1 00 2 02 2 08 079 081 2 78 2 84 109 112 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Width Maximum mm2 mm In mm In N Lb 98891 0 35 1 00 2 55 2 75 100 108 4 41 4 61 174 181 50 0 11 23 0 75 1 00 2 60 2 80 102 110 4 41 4 61 174 181 90 0 20 22 1 00 1 00 3 15 3 35 124 132 4 41 4 61 174 ...

Page 3: ...place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your th...

Page 4: ...h the end of the wire against the wire stop in the locator See Figures 5 6 9 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 11 Visually insp...

Page 5: ...ially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 10 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period o...

Page 6: ... No Adapter Description Figure No 63825 5870 63810 1050 Hand Crimp Frame Short N A N A 8 63810 1000 Hand Crimp Frame Long N A N A 8 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 9 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 9 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 8 Figure 9 WARNING NEVER operate service install tool kits or ...

Page 7: ...te 08 13 12 RATCHET RELEASE SCREW Figure 10 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 5870 Tool Kit with Locator 1 3 63823 0573 Locator Base 1 4 63825 5875 Locator only REF ...

Page 8: ...ED COPY Page 8 of 8 Revision A Revision Date 08 13 12 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 5870 63825 5870 Tool Kit 1 http www molex com ...

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