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Tool Kit for P-Lock Flag Female Terminal 

Doc No: ATS-6382566HM  Release Date: 01-27-13 

UNCONTROLLED COPY

 

Page 4 of 8 

Revision: A 

Revision Date: 01-27-13 

 

For the Battery Power Tool: 

 
1.

 

Cycle the Battery Power Tool to crimp the terminal to the wire. 

2.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

3.

 

Visually inspect the crimped terminal for proper crimp location. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance 
steps: 
 
1.

 

Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and 
bearing surfaces in the tool head are 
protected with a thin coat of high quality 
machine oil.  Do not oil excessively.  This 
tool was engineered for durability, but like 
any fine piece of equipment, it needs 
cleaning and lubrication for a maximum 
service life of trouble-free crimping.  The 
use of light oil, such as 30 weight 
automotive oil, every 5,000 crimps or 
monthly, will significantly enhance the tool 
life and ensure a stable calibration.  See 
Figure 5A or 5B for lubrication points. 

4.

 

Store the tool in a clean and dry area when 
not in use. 

 

Miscrimps or Jams for Crimp Hand Tools Only 

(See Figure 8) 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 8. 

 

Warranty 

 
This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 5A 

Figure 5B 

Summary of Contents for 63825-6670

Page 1: ...p Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant Separate Punch set for 24 awg wire and separate punch set for 2 x 24 awg wires one anvil set SCOPE Products 2 8 110 P Lock Flag Terminal 24 A...

Page 2: ... measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers actual crimp height measurements may very slightly An occasional destructive pull force test should be preformed to check hand tool crim...

Page 3: ...ts 2 Insert the terminal centered in the proper nest and up against the terminal stop 3 If using a 24 AWG wire load in the profile marked A from the front See Figure 2 4 If using a 24 24 AWG wires load in the profile marked B from the front 5 Lower tooling nest does not change 6 Make sure when choosing the nest opening it will correspond with the A or B profile on the hand tool See Figure 3 7 Part...

Page 4: ... cleaning and lubrication for a maximum service life of trouble free crimping The use of light oil such as 30 weight automotive oil every 5 000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration See Figure 5A or 5B for lubrication points 4 Store the tool in a clean and dry area when not in use Miscrimps or Jams for Crimp Hand Tools Only See Figure 8 Should t...

Page 5: ...s tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster ...

Page 6: ...l 220 V 63816 0300 Power Crimp Head 7 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure6 Figure 7 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNI...

Page 7: ... 01 27 13 UNCONTROLLED COPY Page 7 of 8 Revision A Revision Date 01 27 13 RATCHET RELEASE SCREW Figure 8 2 1 M4 X 18mm LONG BHCS M4 X 12mm LONG BHCS HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 6670 Tool Kit 1 ...

Page 8: ...ED COPY Page 8 of 8 Revision A Revision Date 01 27 13 Figure 9 1 2 M4 by 12 Long BHCS M4 by 18 Long BHCS POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 6670 63825 6670 Tool Kit 1 Visit our Web site at http www molex com ...

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