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Hand Crimp Tool for Board-In Crimp Terminals 

Doc No: ATS-6382569HM 

Release Date: 07-25-12 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 07-25-12 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

COND.CRIMP 

HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

CUT-OFF TAB 

SEAM 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63825-6970

 

Hand Crimp Tool 

Order No. 63825-6900

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 2.50mm Pitch Board-In Crimp Terminal, Male, 20-24 AWG. 
 

Terminal 

Series 

Terminal Order No. 

Wire Size 

 

Insulation Diameter 

Wire Strip Length 

Reel 

Loose  

AWG 

mm² 

mm 

In. 

mm 

In. 

50097 

50097-8000  50097-8100  20-24  0.50-0.20 

1.40-1.90 

.055-.075 

2.50-3.00  .098-.118 

Customer to cut off terminal from reel: 0.01mm (.004”) maximum Cut-off Tab. 

 

See crimp specification for the individual Insulation Diameter. 

 
 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. 

TYPE 4A 

Summary of Contents for 63825-6900

Page 1: ... Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63813 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm Pitch Board In Crimp Terminal Male 20 24 AWG Terminal Series Terminal Order N...

Page 2: ... mm In mm In mm In N Lb 50097 20 0 50 1 40 1 90 055 075 1 90 075 1 90 075 58 8 13 21 22 0 35 1 40 1 90 055 075 1 90 075 1 90 075 39 2 8 81 24 0 20 1 40 1 90 055 075 1 90 075 1 90 075 29 4 6 61 To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended Profile A 24 1 40 1 90mm 055 075 in Profile B 22 1 40 1 60mm 055 063 in Profile C 20 1 60 1 90mm 063...

Page 3: ...fully closed Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Terminal Locator Replacement Change Over This section describes the procedure for changing locators Removal 1 With the tool in the open position pivot the terminal locator outward 2 Remove the M4 BHCS See Figure 4 Installation 1 Place the proper locator on the hand tool Install t...

Page 4: ...made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handl...

Page 5: ...struction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart below for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when op...

Page 6: ...EVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 Figure 9 M4 X 6mm LONG BHCS 3 4 6 5 PARTS LIST Hand Crimp Tool 63825 6900 Item Order Number Description Quantity 1 63825 6970 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Short 1 Ref 3 63825 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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