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Hand Crimp Tool for Board-In Crimp Terminals 

Doc No: ATS-6382569HM 

Release Date: 07-25-12 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: A 

Revision Date: 07-25-12 

INCORRECT 

Figure 5 

CORRECT 

INCORRECT 

 

3.

 

Make certain all pins; pivot points and bearing surfaces 
are protected with a thin coat of high quality machine oil.  
Do not oil excessively.  The tool was engineered for 
durability but like any other equipment it needs cleaning 
and lubrication for a maximum service life of trouble free 
crimping.  Light oil (such as 30 weight automotive oil) 
used at the oil points, every 5,000 crimps or 3 months, 
will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping 
area.  Oil transferred from the crimping area onto certain 
terminations may affect the electrical characteristics of an 
application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 6. 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Notes: 

 

1.

 

This tool should only be used for the terminals and wire gauges specified on this sheet. 

2.

 

This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).  
Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 

3.

 

This tool is intended for standard conductor sizes.  It may not give a good insulation crimp support for all 
insulation sizes. 

4.

 

Molex does not repair hand tools (see warranty above).  The replacement parts listed are the only parts 
available for repair.  If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 

Summary of Contents for 63825-6900

Page 1: ... Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63813 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm Pitch Board In Crimp Terminal Male 20 24 AWG Terminal Series Terminal Order N...

Page 2: ... mm In mm In mm In N Lb 50097 20 0 50 1 40 1 90 055 075 1 90 075 1 90 075 58 8 13 21 22 0 35 1 40 1 90 055 075 1 90 075 1 90 075 39 2 8 81 24 0 20 1 40 1 90 055 075 1 90 075 1 90 075 29 4 6 61 To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended Profile A 24 1 40 1 90mm 055 075 in Profile B 22 1 40 1 60mm 055 063 in Profile C 20 1 60 1 90mm 063...

Page 3: ...fully closed Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Terminal Locator Replacement Change Over This section describes the procedure for changing locators Removal 1 With the tool in the open position pivot the terminal locator outward 2 Remove the M4 BHCS See Figure 4 Installation 1 Place the proper locator on the hand tool Install t...

Page 4: ...made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handl...

Page 5: ...struction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart below for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when op...

Page 6: ...EVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 Figure 9 M4 X 6mm LONG BHCS 3 4 6 5 PARTS LIST Hand Crimp Tool 63825 6900 Item Order Number Description Quantity 1 63825 6970 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Short 1 Ref 3 63825 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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