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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638257400 - HAND CRIMP TOOL 
Contact us: sales@integrated-circuit.com Website: www.integrated-circuit.com

Tool Kit for 250 Slip-in Receptacle Terminals 

Doc No: ATS-6382574HM  Release Date: 05-20-13 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: A 

Revision Date: 05-20-13 

 

Maintenance 

It is recommended that each operator of the tool 
be made aware of, and responsible for, the 
following maintenance steps: 
 
1.

 

Remove dust, moisture and other 
contaminants with a clean brush, or soft, lint-
free cloth. 

2.

 

Do not use any abrasive materials that could 
damage the tool. 

3.

 

Make certain all pins; pivot points and 
bearing surfaces in the tool head are 
protected with a thin coat of high quality 
machine oil.  Do not oil excessively.  This 
tool was engineered for durability, but like any fine piece of equipment, it needs cleaning and lubrication for a 
maximum service life of trouble-free crimping.  The use of light oil, such as 30 weight automotive oil, every 
5,000 crimps or monthly, will significantly enhance the tool life and ensure a stable calibration.  See Figure 8A 
or 8B for lubrication points. 

4.

 

Store the tool in a clean and dry area when not in use. 

 

Miscrimps or Jams for Crimp Hand Tools Only 

(See Figure 11)

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 11. 

 

Warranty 

This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

Certification 

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools. 
 

%

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 8A 

Figure 8B 

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Summary of Contents for 63825-7400

Page 1: ...ent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638257400 0638257400 For any questions you can email us directly For any questions you can email us directly sales integrated cir...

Page 2: ...Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 250 Slip in Receptacle Terminals for 10 14 AWG wire Terminal Series No Termin...

Page 3: ... A B C 35725 10 5 25 2 45 2 55 096 100 3 60 1 42 X 12 3 30 2 05 2 15 081 085 3 60 1 42 X 14 2 00 1 75 1 85 069 073 3 60 1 42 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref AWG mm2 mm In mm In N Lbs 35725 10 5 25 5 30 209 5 00 197 353 79 4 12 3 30 4 50 177 4 70 185 294 66 1 14 2 00 4 40 173 4 40 173 275 61 8 Tool Qualification Notes 1 Pull Force should be me...

Page 4: ...nd tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Term...

Page 5: ... TERMINAL 7 Insert the proper wire over the terminal 8 Gently touch the wire stop with the end of the wire See Figure 6 and 7 9 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal...

Page 6: ...sed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days...

Page 7: ...r Description Figure No 63825 7470 63810 1050 Hand Crimp Frame Short N A N A 9 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust ...

Page 8: ...als Doc No ATS 6382574HM Release Date 05 20 13 UNCONTROLLED COPY Page 7 of 8 Revision A Revision Date 05 20 13 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 7470 Tool Kit with Locator 1 3 63811 4773 Locator...

Page 9: ...c No ATS 6382574HM Release Date 05 20 13 UNCONTROLLED COPY Page 8 of 8 Revision A Revision Date 05 20 13 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 7470 63825 7470 Tool Kit with Locator 1 Visit our Web site at http www molex com Powered by TCPDF ...

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