Tool Kit for 250 Slip-in Receptacle Terminals
Doc No: ATS-6382575HM Release Date: 05-17-13
UNCONTROLLED COPY
Page 2 of 8
Revision:A
Revision Date: 05-17-13
ANVILS
POWER
CRIMP
HEAD
Figure 1
PUNCHES
M4 X 10 LONG
BHCS
M4 X 18 LONG
BHCS
SWING
LOCATOR
OPEN
PRESS DOWN
ON THE BRASS
PIVOT SHAFT
LIFT UP ON
THE LOCATOR
Figure 2
CONDITIONS:
After crimping, the conductor profiles should measure the following (See notes below).
Terminal Series No.
Wire Size
Conductor Crimp
Profile
Height
Width
AWG mm
2
mm
In.
mm
In.
A B C
35725
10
5.25 2.60-2.70 .102-.106 3.70-3.90 .146-.154 X
12
3.30 2.15-2.25 .085-.089 3.70-3.90 .146-.154
X
14
2.00 1.90-2.00 .075-.079 3.70-3.90 .146-.154 X
Terminal Series No.
Wire Size
Insulation Crimp
Pull Force Minimum
Height
Width
AWG mm
2
mm
In.
mm
In.
N
Lbs
35725
10
5.25 5.10-5.30 .201-.209 4.85-5.15 .191-.203
343
77.1
12
3.30 4.80-4.95 .189-.195 4.85-5.15 .191-.203
290
65.2
14
2.00 4.50-4.65 .177-.183 4.85-5.15 .191-.203
190
42.7
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow the steps below:
