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Tool Kit for 250 Slip-in Receptacle Terminals 

Doc No: ATS-6382575HM  Release Date: 05-17-13 

UNCONTROLLED COPY

 

Page 4 of 8 

Revision:A 

Revision Date: 05-17-13 

4.

 

Insert the proper wire over the terminal. 

5.

 

Gently touch the wire stop with the end of the wire.  See Figure 4 and 5. 

6.

 

Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.  
Release handles to open the jaws. 
 

7.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

8.

 

Visually inspect the crimped terminal for proper crimp location. 

 

Note

: The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

For the Battery Power Tool: 

1.

 

Cycle the Battery Power Tool to crimp the 
terminal to the wire. 

2.

 

Remove the crimped terminal from the 
terminal locator by pressing down on the wire 
stop and gently pulling on the wire.  The 
terminal locator can be in either position. 

3.

 

Visually inspect the crimped terminal for 
proper crimp location. 

 

Maintenance 

It is recommended that each operator of the tool 
be made aware of, and responsible for, the 
following maintenance steps: 
 
1.

 

Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces in the tool head are protected with a thin coat of high 
quality machine oil.  Do not oil excessively.  This tool was engineered for durability, but like any fine piece of 
equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping.  The use of 
light oil, such as 30 weight automotive oil, every 5,000 crimps or monthly, will significantly enhance the tool life 
and ensure a stable calibration.  See Figure 6A or 6B for lubrication points. 

4.

 

Store the tool in a clean and dry area when not in use. 

 

Miscrimps or Jams for Crimp Hand Tools Only 

(See Figure 9)

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 9. 

 

Warranty 

This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 6A 

Figure 6B 

Summary of Contents for 63825-7500

Page 1: ... Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 250 Slip on Receptacle Terminals for 10 14 AWG Wire Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A620 1 Terminal...

Page 2: ... mm2 mm In mm In N Lbs 35725 10 5 25 5 10 5 30 201 209 4 85 5 15 191 203 343 77 1 12 3 30 4 80 4 95 189 195 4 85 5 15 191 203 290 65 2 14 2 00 4 50 4 65 177 183 4 85 5 15 191 203 190 42 7 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this m...

Page 3: ...ing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Sele...

Page 4: ...e any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces in the tool head are protected with a thin coat of high quality machine oil Do not oil excessively This tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping The use of light oil such as...

Page 5: ...his tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faste...

Page 6: ...lications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 7 Figure 8 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this...

Page 7: ... Date 05 17 13 RATCHET RELEASE SCREW Figure 9 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 7570 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 63825 7575 Locator only REF ...

Page 8: ...of 8 Revision A Revision Date 05 17 13 Figure 10 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 7570 63825 7570 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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