Tool Kit for 250 Slip-in Receptacle Terminals
Doc No: ATS-6382575HM Release Date: 05-17-13
UNCONTROLLED COPY
Page 4 of 8
Revision:A
Revision Date: 05-17-13
4.
Insert the proper wire over the terminal.
5.
Gently touch the wire stop with the end of the wire. See Figure 4 and 5.
6.
Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release handles to open the jaws.
7.
Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on
the wire. The terminal locator can be in either position.
8.
Visually inspect the crimped terminal for proper crimp location.
Note
: The tamper proof ratchet action will not release the tool until it has been fully closed.
For the Battery Power Tool:
1.
Cycle the Battery Power Tool to crimp the
terminal to the wire.
2.
Remove the crimped terminal from the
terminal locator by pressing down on the wire
stop and gently pulling on the wire. The
terminal locator can be in either position.
3.
Visually inspect the crimped terminal for
proper crimp location.
Maintenance
It is recommended that each operator of the tool
be made aware of, and responsible for, the
following maintenance steps:
1.
Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.
2.
Do not use any abrasive materials that could damage the tool.
3.
Make certain all pins; pivot points and bearing surfaces in the tool head are protected with a thin coat of high
quality machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of
equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping. The use of
light oil, such as 30 weight automotive oil, every 5,000 crimps or monthly, will significantly enhance the tool life
and ensure a stable calibration. See Figure 6A or 6B for lubrication points.
4.
Store the tool in a clean and dry area when not in use.
Miscrimps or Jams for Crimp Hand Tools Only
(See Figure 9)
Should this tool ever become stuck or jammed in a partially closed position,
Do Not
force the handles open or
closed.
The tool will open easily by rotating the small slotted screw marked with an arrow. See Figure 9.
Warranty
This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best quality materials. All
vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange
will not be applicable to altered, misused, or damaged tools.
CAUTION
: Molex crimp specifications are valid only when used with Molex terminals and tooling.
LUBRICATION
POINTS
(BOTH SIDES)
LIGHT OIL
(EVERY MONTH
OR
5,000 CRIMPS)
Figure 6A
Figure 6B