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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638259400 - HAND CRIMP TOOL 
Contact us: sales@integrated-circuit.com Website: www.integrated-circuit.com

Hand Crimp Tool For Wire to Motor Crimp Terminals

 

Doc No: ATS-6382594HM 

Release Date: 09-04-13 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 09-04-13 

INSULATION CRIMP 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

COND.CRIMP 

HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

TWISTING 

CUT-OFF TAB 

SEAM 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63825-9470

 

Hand Crimp Tool 

Order No. 63825-9400

 

 

FEATURES

 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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A-620 Class 2 compliant as indicated and RoHS compliant 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: Wire to Motor Crimp Terminals, .30-.50mm². 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter

 

Strip Length 

Loose Piece 

(1) Reel 

Wire Type  mm² 

mm 

In. 

mm 

In. 

50592 

50592-8100  50592-8000 

AVSS 

0.30  1.40-1.50  .055-.059 

2.00-2.60  .079-.102 

AVS 

0.30  1.80-1.90  .071-.075 

CAVS 

0.50  1.60-1.70  .063-.067 

(1) Customer to cut off terminal from reel: 0.20mm (.008”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 4A 

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Summary of Contents for 63825-9400

Page 1: ...ent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638259400 0638259400 For any questions you can email us directly For any questions you can email us directly sales integrated cir...

Page 2: ...s Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio A 620 Class 2 compliant as indicated and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63...

Page 3: ...rimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height Variations in tools terminals wire stranding and insulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support...

Page 4: ...n the terminal at all times Do not let go of the wire Be sure to hold the wire in place until the terminal is fully crimped See Figure 3 6 Close the tool until the ratchet releases 7 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Note The tamper proof ratchet action will not release the tool until it ...

Page 5: ...il used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies a...

Page 6: ... See Chart below for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The c...

Page 7: ...TROLLED COPY Page 6 of 6 Revision A Revision Date 09 04 13 RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Item Order Number Description Quantity 1 63825 9470 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63825 9475 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit ou...

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