Hand Crimp Tool for 1.50mm (.059") Pico-SPOX Crimp Terminals
Doc. No: ATS-6382597HM Release Date: 05-06-13
UNCONTROLLED COPY
Page 3 of 6
Revision: B
Revision Date: 04-26-18
WIRE
CONDUCTOR
PUNCH
WIRE STOP
BLADE
INSULATION
PUNCH
LOCATOR
CONDUCTOR
ANVIL
INSULATION
ANVIL
TERMINAL
Figure 3
WIRE
INSULATION
ANVIL
TERMINAL
WIRE STOP
BLADE
Figure 2
5.
Slide the pre-stripped wire into the terminal. Make sure to aim the wire brush toward the tip
point on the wire stop blade. See Figure 2. Align the wire so that it is parallel and sitting
into the terminal. Maintain a light and constant pressure on the wire that is seated in the
terminal at all times. (Do not let go of the wire.) Be sure to hold the wire in place until the
terminal is fully crimped. See Figure 3.
6.
Close the tool until the ratchet releases.
7.
Lift the wire stop blade.
8.
Carefully remove the crimped terminal.
Note:
The tamper-proof ratchet action will not release the tool until it has been fully closed.
Note:
To maintain good brush control and a consistent bell mouth, the crimping instructions must
be followed.
TERMINAL LOCATOR REPLACEMENT
This section describes the procedure for changing locators.
Removal
1.
With the tool in the open position, pivot the terminal
locator outward.
2.
Remove the M4 BHCS. See Figure 4.
Installation
1.
Place the proper locator on the hand tool. Install the M4
BHCS. See Figure 4.
2.
Tighten the screw enough to hold the locator. Make sure
the locator can still float freely with hand pressure.
3.
Insert the proper terminal fully into the correct
profile slot until the terminal is fully seated and
stops. Then, gently pivot the locator closed.
4.
With hand pressure, slowly slide the locator to
the correct position. See Figure 5.
5.
Gently pivot the locator open without disturbing
the location.
6.
Hold the locator firmly in place, and slowly
tighten the M4 BHCS.
INCORRECT
Figure 5
CORRECT
INCORRECT
M4 BHCS
PIVOT
LOCATOR
Figure 4
