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Hand Crimp Tool for 1.50mm (.059") Pico-SPOX Crimp Terminals 

Doc. No: ATS-6382597HM Release Date: 05-06-13 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: B 

Revision Date: 04-26-18 

MAINTENANCE 

 
It is recommended that each operator of the tool be made aware of and responsible for the following 
maintenance steps: 
 

1.

 

Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of 
high-quality machine oil. Do not oil excessively. The tool was engineered for durability, but 
like any other equipment, it needs cleaning and lubrication for a maximum service life of 
trouble-free crimping. Light oil (such as 30 weight automotive oil) used at the oil points 
every 5,000 crimps or 3 months will significantly enhance the tool life. 

4.

 

Wipe excess oil from the hand tool, particularly from the crimping area. Oil transferred from 
the crimping area onto certain terminations may affect the electrical characteristics of an 
application. 

5.

 

When the tool is not in use, keep the handles closed to prevent objects from becoming 
lodged in the crimping dies, and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the 

handles open or closed

. The tool will open easily by lifting the ratchet release lever. See Figure 9. 

 

Warranty 

 

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality 
materials. All vital components are long-life tested. All tools are warranted to be free of 
manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or 
exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused 
or damaged tools. This tool is designed for hand use only. Any clamping, fixturing or use of handle 
extensions voids this warranty. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 

1.

 

Manually powered hand tools are intended for low-volume use or field repair. This tool is 

NOT

 

intended for production use. Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Notes 

 
1.

 

This tool should only be used for the terminals and wire gauges specified on this sheet. 

2.

 

This tool is not adjustable for crimp height; however, crimp force is adjustable. (See 
instructions above.) Variations in tools, terminals, wire stranding and insulation types may 
affect crimp height. 

3.

 

This tool is intended for standard conductor sizes. It may not give a good insulation crimp 
support for all insulation sizes. 

4.

 

Molex does not repair hand tools (see warranty above). The replacement parts listed are the 
only parts available for repair. If the handles or crimp tooling are damaged or worn, a new tool 
must be purchased. 

 

 

Summary of Contents for 63825-9700

Page 1: ...an be used in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 This tool is RoHS compliant SCOPE Products 1 50mm 059 Pico SPOX Crimp Terminal Female 24 26 AWG Terminal Series No Terminal Orde...

Page 2: ...035 045 Profile 26 30 0 80 1 00mm 032 040 Scope Change As of 06 15 2017 Molex Product Engineering does not recommend the use of 28 AWG and 30 AWG wires in 87421 000 terminals Terminal 87421 010 should be used for 28 AWG and 30 AWG wires See the Molex website for appropriate application tooling Tool Qualification Notes 1 Ref means the dimension provided is approximate due to the wide range of wires...

Page 3: ...ed terminal Note The tamper proof ratchet action will not release the tool until it has been fully closed Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed TERMINAL LOCATOR REPLACEMENT This section describes the procedure for changing locators Removal 1 With the tool in the open position pivot the terminal locator outward 2 Remove the M4 BHC...

Page 4: ...by lifting the ratchet release lever See Figure 9 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange wi...

Page 5: ...or specification sheet WARNING NEVER install tooling or service this tool while it is plugged into any power source Disconnect the power by unplugging or turn off the actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or servicing this tool The chart below shows all applicati...

Page 6: ... 3 63816 0001 Locking Pin 2 4 63600 0525 Handle Spring 1 5 63600 0520 Crimping Spring 2 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their respective own...

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