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Hand Crimp Tool for Board-In Crimp Terminals  

Doc No: ATS-6382713HM 

Release Date: 07-02-13 

UNCONTROLLED COPY

 

Page 3 of 5 

Revision: A 

Revision Date: 07-02-13 

4.

 

Remove the crimped terminal and inspect for acceptable crimp attributes. 

 

Note:

  The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware 
of, and responsible for, the following maintenance steps: 

 

1.

 

Remove dust, moisture, and other contaminants with a clean 
brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are 
protected with a thin coat of high quality machine oil.  Do not oil 
excessively.  The tool was engineered for durability but like any 
other equipment it needs cleaning and lubrication for a 
maximum service life of trouble free crimping.  Light oil (such 
as 30 weight automotive oil) used at the oil points, every 5,000 
crimps or 3 months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  
Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an 
application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 7. 

 

Warranty

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

TERMINAL

RM 

WIRE 

INSULATION 

PUNCH 

CONDUCTOR 

ANVIL 

INSULATION 

ANVIL 

Figure 3 

CONDUCTOR 

PUNCH 

LOCATOR 

WIRE 

STOP 

Summary of Contents for 63827-1300

Page 1: ...d by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products SolderRight Right Angle Board In Crimp Terminal 16 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A620 1 Terminal Max 2 AWG mm mm In...

Page 2: ...crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as the final criteria for an acceptable crimp Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism ...

Page 3: ... of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 7 Warranty This tool is...

Page 4: ...vice this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Orde...

Page 5: ... LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 7 2 5 1 M4 X 20mm LONG BHCS 2 PARTS LIST Item Order Number Description Quantity 1 63827 1370 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Short 1 Ref 3 63827 1375 Locator Plate 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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