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Hand Tool for Appli-Mate RAST Power Connectors 

Doc No: ATS-6382762HM 

Release Date: 10-27-14 

UNCONTROLLED COPY

 

Page 5 of 7 

Revision: A 

Revision Date: 10-27-14 

 

Maintenance 

 

It is recommended that each operator of the tool be made aware of, and responsible for, the following 
maintenance steps: 

 

1.

 

Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine 
oil.  Do not oil excessively.  The tool was engineered for durability but like any other equipment it needs 

cleaning and lubrication for a maximum service life of trouble free crimping.  Light oil (such as 30 weight 
automotive oil) used at the oil points, every 5,000 connectors or 3 months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from the connector nest area.  Any oil transferred from the 
termination area onto the contacts may affect its electrical characteristics. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the nest and 
store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 8. 

 

Warranty 

 
This tool is for electrical connector termination purposes only.  This tool is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 

not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex connectors specified for this tool. 

 

CAUTION

:  Molex specifications are valid only when used with Molex connectors and tooling. 

Summary of Contents for 63827-6200

Page 1: ...ires for these products Connector Series No Circuit Size Connector Assembly Order No 91627 2 91627 0001 91627 0002 91627 0003 91627 0004 91627 0005 91627 0006 91627 0008 91627 0009 91627 0010 91627 0011 91627 0012 91627 0013 91627 0014 91627 0015 91627 0016 91627 0501 91627 0502 91627 0503 91627 0504 91627 0505 91627 0506 91627 0507 91627 0508 3 91627 1001 91627 1002 91627 1004 91627 1005 91627 10...

Page 2: ...1 93211 1002 93211 1003 93211 1004 93211 1501 93211 1503 4 93211 2001 93211 2501 93211 2502 5 93211 3001 93211 3501 6 93211 4001 93211 4501 93211 4502 93211 4503 7 93211 5001 93211 5501 93211 5502 8 93211 6001 93211 6501 9 93211 7001 93211 7501 93211 7502 10 93211 8001 93211 8501 11 93211 9001 93211 9251 12 93211 9501 93211 9751 93322 2 93322 0001 93322 0501 3 93322 1001 93322 1002 93322 1501 4 93...

Page 3: ... crimp tooling is damaged or worn a new tool must be purchased 4 Terminated height should be used as the final criteria for an acceptable crimp Pull force is a reference only 5 Molex does not certify crimp hand tools SETUP Connector Preparation Trim one connector off the molded chain using a razor blade as shown below See Figure 2 When trimming the connector off the molded chain be careful to not ...

Page 4: ...ing outward See Figure 4 4 Push the connector all the way to the left until it stops 5 Lower the termination blade by pulling the bar away from the tool NOTE If the termination blade is not lowered the connector will not be completely terminated 6 Place the wire into the connector pushing it in until it stops against the back of the connector housing 7 To keep the wire in place press it into the r...

Page 5: ...sed to prevent objects from becoming lodged in the nest and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 8 Warranty This tool is for electrical connector termination purposes only This tool is made of t...

Page 6: ...e injury CAUTION Wear safety glasses when operating or servicing this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 6270 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0600 Battery...

Page 7: ...A Revision Date 10 27 14 RATCHET RELEASE LEVER HANDLE SPRING 2 1 5 Figure 8 3 4 2 PARTS LIST Item Order Number Description Quantity 1 63827 6270 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63816 0001 Locking Pin 2 4 63600 0520 Tool Head Spring 2 5 63600 0525 Handle Spring 1 Visit our Web site at http www molex com ...

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