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Hand Crimp Tool for Poseidon II Crimp Terminals 

Doc No: ATS-6382782HM 

Release Date: 03-04-16 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 03-04-16 

CONDUCTOR BRUSH 

STRIP LENGTH 

CONDUCTOR 

CRIMP 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

SEAM 

INSULATION 

CRIMP 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-8270

 

Hand Crimp Tool 

Order No. 63827-8200

 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

A-620 Class 2 compliant as indicated and RoHS compliant 

 

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) 

 

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

Products

: Poseidon II Terminals, 16 AWG UL1061, 18 AWG UL1007 and 18 AWG UL1095 wires. 

 

Terminal Series No.  Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

AWG  mm

2

 

mm 

In. 

mm 

In. 

173041 

173041-0001 

16-18  ---  1.90-2.05  .075-.081  3.18-3.80  .125-.150 

173042 

173042-0001 

16-18  ---  1.90-2.05  .075-.081  3.18-3.80  .125-.150 

 

DEFINITION OF TERMS 

 
 
 

 
 
 
 

 
 
 
 

 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the scope. 

TYPE 4A 

Summary of Contents for 63827-8200

Page 1: ...A 620 Class 2 compliant as indicated and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 Products Poseidon II Terminals 16 AW...

Page 2: ... Minimum Profile Height Width Height Max Width Max AWG mm2 mm In Mm In mm In mm In N Lb 16 18 173041 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X 173042 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X OPERATION Open...

Page 3: ...e materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points e...

Page 4: ...sulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as t...

Page 5: ...odular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 8270 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 6 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 6 63816 0100 Air Power Tool 63816 0700 Air Po...

Page 6: ...HET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 8 M4 X 8mm LONG BHCS 2 5 1 PARTS LIST Item Order Number Description Quantity 1 63827 8270 Modular Crimp Head 1 2 63816 0500 Hand Crimp Frame Long 1 3 63827 8275 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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