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Hand Crimp Tool for Poseidon II Crimp Terminals 

Doc No: ATS-6382782HM 

Release Date: 03-04-16 

UNCONTROLLED COPY

 

Page 2 of 6 

Revision: A 

Revision Date: 03-04-16 

 

CRIMP SPECIFICATIONS 

 

Terminal Series No. 

Bell mouth 

Cut-off Tab Maximum 

Conductor Brush 

(Contact side) 

mm 

In. 

mm 

In. 

mm 

In. 

173041 

0.10-0.60 

.004-.024 

0.13 

.005 

0.25-0.50 

.010-.020 

173042 

0.10-0.60 

.004-.024 

0.13 

.005 

0.25-0.65 

.010-.030 

 To achieve the conductor brush specification, special care must be taken, or a light touch 

must be maintained while presenting wire against the wire stop.

 

 

Terminal Series No. 

Bend up  Bend down  Twist    Roll 

Seam 

Seam shall not be open and  

no wire allowed out of 

the crimping area

 

Degree (Max) 

Degree (Max) 

173041 

10 

173042 

10 

 

After crimping, the conductor profile should measure the following. 

Terminal 

Series No 

Wire Size 

Conductor Crimp 

Insulation Crimp 

Pull Force 

Minimum 

Profile 

Height 

Width 

Height (Max.)  Width (Max.) 

AWG  mm

2

 

mm 

In. 

Mm 

In. 

mm 

In. 

mm 

In. 

Lb.  16  18 

173041 

16 

---  1.15-1.25  .045-.049  1.90-2.00  .075-.079  2.30 

.090  2.50  .098  133.5  30.0  X 

 

18 

---  1.00-1.10  .039-.043  1.90-2.00  .075-.079  2.30 

.090  2.50  .098  89.0  20.0   

173042 

16 

---  1.15-1.25  .045-.049  1.90-2.00  .075-.079  2.30 

.090  2.50  .098  133.5  30.0  X 

 

18 

---  1.00-1.10  .039-.043  1.90-2.00  .075-.079  2.30 

.090  2.50  .098  89.0  20.0   

 

OPERATION 

 

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will 
release the handles, and the hand tool will spring open. 
 
1.

 

Select the desired terminal listed in the preceding chart. 

2.

 

Swing the terminal locator away from the crimp tool. 

3.

 

Press down on the wire stop on the locator.  Insert the terminal into the nest opening as shown in Figure 1. 

 
 

 
 
 
 

 
 
 
 

 
 
 
 

4.

 

Return the locator to its original position. 

5.

 

While holding the locator against the hand tool insert the proper wire size into the terminal. See Figure 2. 

TERMINAL 

Figure 1 

PUSH HERE 

TO OPEN 

WIRE STOP 

SWING LOCATOR 

OPEN 

TERMINAL SEATED 

IN LOCATOR 

CLOSE WIRE 

STOP 

Summary of Contents for 63827-8200

Page 1: ...A 620 Class 2 compliant as indicated and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 Products Poseidon II Terminals 16 AW...

Page 2: ... Minimum Profile Height Width Height Max Width Max AWG mm2 mm In Mm In mm In mm In N Lb 16 18 173041 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X 173042 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X OPERATION Open...

Page 3: ...e materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points e...

Page 4: ...sulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as t...

Page 5: ...odular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 8270 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 6 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 6 63816 0100 Air Power Tool 63816 0700 Air Po...

Page 6: ...HET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 8 M4 X 8mm LONG BHCS 2 5 1 PARTS LIST Item Order Number Description Quantity 1 63827 8270 Modular Crimp Head 1 2 63816 0500 Hand Crimp Frame Long 1 3 63827 8275 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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