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Hand Crimp Tool for Poseidon II Crimp Terminals 

Doc No: ATS-6382782HM 

Release Date: 03-04-16 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: A 

Revision Date: 03-04-16 

 

Warranty 

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 

fixturing, or use of handle extensions voids this warranty. 
 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Notes: 

1.

 

This tool should only be used for the terminals and wire gauges specified on this sheet. 

2.

 

This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).  
Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 

3.

 

This tool is intended for standard conductor sizes.  It may not give a good insulation crimp support for all 

insulation sizes. 

4.

 

Molex does not repair hand tools (see warranty above).  The replacement parts listed are the only parts 
available for repair.  If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 

5.

 

Pull force should be used as the final criteria for an acceptable crimp.  Pull force is measured with no 

influence from the insulation crimp.  The insulation should be stripped long (1/2 in.) so the insulation grips 
on the terminal do not grip the wire insulation or the conductor.  Refer to Molex Quality Crimping 
Handbook 63800-0029 for additional information on crimping and crimp testing. 

6.

 

Molex does not certify crimp hand tools. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

Applications for the Modular Crimp Head 

WARNING

NEVER

 

operate, service, install, or adjust this Modular Crimp Head without proper instruction and 

without first reading and understanding the instructions in the proper Manual or Specification Sheet.  See Chart 
below for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Disconnect the power 

by unplugging or turn off the Actuator from its power source. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

Summary of Contents for 63827-8200

Page 1: ...A 620 Class 2 compliant as indicated and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 Products Poseidon II Terminals 16 AW...

Page 2: ... Minimum Profile Height Width Height Max Width Max AWG mm2 mm In Mm In mm In mm In N Lb 16 18 173041 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X 173042 16 1 15 1 25 045 049 1 90 2 00 075 079 2 30 090 2 50 098 133 5 30 0 X 18 1 00 1 10 039 043 1 90 2 00 075 079 2 30 090 2 50 098 89 0 20 0 X OPERATION Open...

Page 3: ...e materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points e...

Page 4: ...sulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as t...

Page 5: ...odular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 8270 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 6 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 6 63816 0100 Air Power Tool 63816 0700 Air Po...

Page 6: ...HET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 8 M4 X 8mm LONG BHCS 2 5 1 PARTS LIST Item Order Number Description Quantity 1 63827 8270 Modular Crimp Head 1 2 63816 0500 Hand Crimp Frame Long 1 3 63827 8275 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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