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Hand Crimp Tool for Pitch SPOX Crimp Terminals 

Doc. No: 6382819HM 

Release Date: 04-25-17 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: D 

Revision Date: 01-08-19 

 

 

Application Tooling Specification 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No. 
63816-1500), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 
(220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

This tool is IPC/WHMA-A-620 Class 2 compliant as indicated on page 2 

 

This tool is RoHS compliant 

 

SCOPE 

 

Products:

 2.50mm (.098”) Pitch SPOX Wire-to-Board and Wire-to-Wire Crimp Terminal, 22-28 AWG. 

 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

(2) Insulation Diameter 

Strip Length 

Loose Piece 

(1) Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

5103 

08-70-0057 

08-70-0056 

39-00-0188 

22-28 

— 

1.15-1.90 

.045-.075 

2.60-3.20  .102-.126 

08-70-0059 

08-70-0058 

39-00-0387 

39-00-0189 

08-700-0569  39-00-0388 

 

08-700-0589  39-00-0389 

 

 

39-00-0390 

5263 

08-70-1040 

08-70-1039 

39-00-0151 

22-28 

— 

1.15-1.90 

.045-.075 

2.40-2.90  .094-.114 

08-70-1046 

08-70-1045 

39-00-0159 

39-00-0152 

08-70-1047 

39-00-0160 

50802 

50802-8100 

50802-8000 

 

22-28 

— 

1.15-1.90 

.045-.075 

2.60-3.20  .102-.126 

50802-9101 

50802-9001 

 

(1)

 Customer to cut off terminal from reel: 0.30mm (.012”) maximum cutoff tab. 

(2)

 See IPC/WHMA-A-620 conditions on page 2. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

BRUSH 

BELL MOUTH 

BEND UP 

CONDUCTOR 

CRIMP 

INSULATION 

CRIMP 

SEE NOTE 

STRIP 

LENGTH 

CRIMP HEIGHT 

TWIST 

BEND 

DOWN 

ROLL 

Order Number 

63828-1900 

Type 4A 

Summary of Contents for 63828-1900

Page 1: ...nt as indicated on page 2 This tool is RoHS compliant SCOPE Products 2 50mm 098 Pitch SPOX Wire to Board and Wire to Wire Crimp Terminal 22 28 AWG Terminal Series No Terminal Order No Wire Size 2 Insulation Diameter Strip Length Loose Piece 1 Reel AWG mm mm In mm In 5103 08 70 0057 08 70 0056 39 00 0188 22 28 1 15 1 90 045 075 2 60 3 20 102 126 08 70 0059 08 70 0058 39 00 0387 39 00 0189 08 700 05...

Page 2: ...ht Ref Width Ref AWG mm2 mm In mm In mm In mm In N Lb A B C D 5103 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 055 1 57 062 1 80 071 28 91 6 5 X 26 0 63 0 69 025 027 1 40 055 1 42 056 1 50 059 17 79 4 0 X 28 0 61 0 67 024 026 1 40 055 1 42 056 1 50 059 11 12 2 5 X 5263 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 ...

Page 3: ...re insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together At the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position piv...

Page 4: ... correct position See Figure 5 5 Gently pivot the locator open without disturbing the location 6 Hold the locator firmly in place and slowly tighten the M4 BHCS MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any a...

Page 5: ...iod of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for ...

Page 6: ...his tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this modular crimp head Tool Order No Tool Description Adapter Order No Adapter Description Figure No 63816 0000 Hand Crimp Frame Short 6 63816 0050 Hand Crimp Frame Long 6 63816 0270 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0...

Page 7: ...ty 1 63828 1970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63828 1975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may b...

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