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Hand Crimp Tool for Pitch SPOX Crimp Terminals 

Doc. No: 6382819HM 

Release Date: 04-25-17 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: D 

Revision Date: 01-08-19 

INCORRECT 

Figure 5 

CORRECT 

INCORRECT 

M4 BHCS 

PIVOT 

LOCATOR 

Figure 4 

Note:

 To maintain good brush control and a consistent bell mouth, the crimping instructions must 

be followed. 

 

Note:

 The tamper-proof ratchet action will not release the tool until it has been fully closed. 

 

TERMINAL LOCATOR REPLACEMENT 

 
This section describes the procedure for changing locators: 
 

Removal 

 

1.

 

With the tool in the open position, pivot the terminal locator outward. 

2.

 

Remove the M4 BHCS. See Figure 4. 

 
 
 
 
 
 
 
 
 
 
 
 
 

Installation 

 

1.

 

Place the locator on the hand tool. Install the M4 BHCS. See Figure 4. 

2.

 

Tighten the screw just enough to hold the locator. Make sure the locator can still float freely 
with hand pressure. 

3.

 

Insert the proper terminal fully into the correct profile slot until the terminal is fully seated 
and stops. Then, gently pivot the locator closed. 

4.

 

With hand pressure, slowly slide the locator to the correct position. See Figure 5. 

5.

 

Gently pivot the locator open without disturbing the location. 

6.

 

Hold the locator firmly in place, and slowly tighten the M4 BHCS. 

 

MAINTENANCE 

 
It is recommended that each operator of the tool be made aware of and responsible for the 
following maintenance steps: 

 

1.

 

Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high-
quality machine oil. Do not oil excessively. The tool was engineered for durability, but like 
any other equipment, it needs cleaning and lubrication for a maximum service life of trouble-
free crimping. Light oil (such as 30 weight automotive oil) used at the oil points every 5,000 
crimps or 3 months will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the 
crimping area onto certain terminations may affect the electrical characteristics of an 
application. 

5.

 

When the tool is not in use, keep the handles closed to prevent objects from becoming 
lodged in the crimping dies, and store the tool in a clean, dry area. 

 

 

Summary of Contents for 63828-1900

Page 1: ...nt as indicated on page 2 This tool is RoHS compliant SCOPE Products 2 50mm 098 Pitch SPOX Wire to Board and Wire to Wire Crimp Terminal 22 28 AWG Terminal Series No Terminal Order No Wire Size 2 Insulation Diameter Strip Length Loose Piece 1 Reel AWG mm mm In mm In 5103 08 70 0057 08 70 0056 39 00 0188 22 28 1 15 1 90 045 075 2 60 3 20 102 126 08 70 0059 08 70 0058 39 00 0387 39 00 0189 08 700 05...

Page 2: ...ht Ref Width Ref AWG mm2 mm In mm In mm In mm In N Lb A B C D 5103 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 055 1 57 062 1 80 071 28 91 6 5 X 26 0 63 0 69 025 027 1 40 055 1 42 056 1 50 059 17 79 4 0 X 28 0 61 0 67 024 026 1 40 055 1 42 056 1 50 059 11 12 2 5 X 5263 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 ...

Page 3: ...re insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together At the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position piv...

Page 4: ... correct position See Figure 5 5 Gently pivot the locator open without disturbing the location 6 Hold the locator firmly in place and slowly tighten the M4 BHCS MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any a...

Page 5: ...iod of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for ...

Page 6: ...his tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this modular crimp head Tool Order No Tool Description Adapter Order No Adapter Description Figure No 63816 0000 Hand Crimp Frame Short 6 63816 0050 Hand Crimp Frame Long 6 63816 0270 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0...

Page 7: ...ty 1 63828 1970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63828 1975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may b...

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