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Hand Crimp Tool for Pitch SPOX Crimp Terminals 

Doc. No: 6382819HM 

Release Date: 04-25-17 

UNCONTROLLED COPY

 

Page 5 of 7 

Revision: D 

Revision Date: 01-08-19 

Miscrimps or Jams 

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the 

handles open or closed.

 The tool will open easily by lifting the ratchet release lever. See Figure 9. 

 

Warranty 

 

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality 
materials. All vital components are long life tested. All tools are warranted to be free of 
manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or 
exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused 
or damaged tools. This tool is designed for hand use only. Any clamping, fixturing or use of handle 
extensions voids this warranty. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS 

 

1.

 

Manually powered hand tools are intended for low-volume use or field repair. This tool is 

NOT

 intended for production use. Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION:

 Molex crimp specifications are valid only when used with Molex terminals and 

tooling. 

 

 

 

Summary of Contents for 63828-1900

Page 1: ...nt as indicated on page 2 This tool is RoHS compliant SCOPE Products 2 50mm 098 Pitch SPOX Wire to Board and Wire to Wire Crimp Terminal 22 28 AWG Terminal Series No Terminal Order No Wire Size 2 Insulation Diameter Strip Length Loose Piece 1 Reel AWG mm mm In mm In 5103 08 70 0057 08 70 0056 39 00 0188 22 28 1 15 1 90 045 075 2 60 3 20 102 126 08 70 0059 08 70 0058 39 00 0387 39 00 0189 08 700 05...

Page 2: ...ht Ref Width Ref AWG mm2 mm In mm In mm In mm In N Lb A B C D 5103 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 055 1 57 062 1 80 071 28 91 6 5 X 26 0 63 0 69 025 027 1 40 055 1 42 056 1 50 059 17 79 4 0 X 28 0 61 0 67 024 026 1 40 055 1 42 056 1 50 059 11 12 2 5 X 5263 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 ...

Page 3: ...re insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together At the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position piv...

Page 4: ... correct position See Figure 5 5 Gently pivot the locator open without disturbing the location 6 Hold the locator firmly in place and slowly tighten the M4 BHCS MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any a...

Page 5: ...iod of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for ...

Page 6: ...his tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this modular crimp head Tool Order No Tool Description Adapter Order No Adapter Description Figure No 63816 0000 Hand Crimp Frame Short 6 63816 0050 Hand Crimp Frame Long 6 63816 0270 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0...

Page 7: ...ty 1 63828 1970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63828 1975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may b...

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