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Hand Crimp Tool for Pitch SPOX Crimp Terminals 

Doc. No: 6382819HM 

Release Date: 04-25-17 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: D 

Revision Date: 01-08-19 

APPLICATIONS FOR THE MODULAR CRIMP HEAD 

 

WARNING:

 

NEVER

 

operate, service, install or adjust this modular crimp head without proper 

instruction and without first reading and understanding the instructions in the proper manual 
or specification sheet. See chart below for the correct manual or specification sheet. 

 

WARNING:

 

NEVER

 

install tooling or service this tool while it is plugged into any power 

source. Disconnect the power by unplugging, or turn off the actuator from its power source. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool. It may cause 

severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

 
The chart below shows all applications for this modular crimp head: 
 

Tool 

Order No. 

Tool 

Description 

Adapter 

Order No. 

Adapter 

Description 

Figure 

No. 

63816-0000  Hand Crimp Frame (Short) 

— 

— 

63816-0050  Hand Crimp Frame (Long) 

— 

— 

63816-0270  Battery Power Tool (110 V)  63816-0600  Battery Power Crimp Adapter 

63816-0280  Battery Power Tool (220 V)  63816-0600  Battery Power Crimp Adapter 

63816-1500 

Electric Crimp Machine 

63816-0600  Battery Power Crimp Adapter 

 

Applications for the Modular Crimp Head 

Hand Crimp Tool 

Battery Powered Tool 

Electric Crimp Machine 

 

 

 

Figure 6 

Figure 7 

Figure 8 

 

 

MODULAR 

CRIMP 

HEAD 

LOCKING 

PINS 

HAND CRIMP 
FRAME LONG 

OR SHORT 

MODULAR 

CRIMP 

HEAD 

BATTERY 

POWER 

CRIMP 

ADAPTER 

LOCKING 

PINS 

LOCKING PINS 

BATTERY 

POWERED 

TOOL 

ELECTRIC 

CRIMP 

MACHINE 

MODULAR 

CRIMP HEAD 

BATTERY 

POWER CRIMP 

ADAPTER 

Summary of Contents for 63828-1900

Page 1: ...nt as indicated on page 2 This tool is RoHS compliant SCOPE Products 2 50mm 098 Pitch SPOX Wire to Board and Wire to Wire Crimp Terminal 22 28 AWG Terminal Series No Terminal Order No Wire Size 2 Insulation Diameter Strip Length Loose Piece 1 Reel AWG mm mm In mm In 5103 08 70 0057 08 70 0056 39 00 0188 22 28 1 15 1 90 045 075 2 60 3 20 102 126 08 70 0059 08 70 0058 39 00 0387 39 00 0189 08 700 05...

Page 2: ...ht Ref Width Ref AWG mm2 mm In mm In mm In mm In N Lb A B C D 5103 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 055 1 57 062 1 80 071 28 91 6 5 X 26 0 63 0 69 025 027 1 40 055 1 42 056 1 50 059 17 79 4 0 X 28 0 61 0 67 024 026 1 40 055 1 42 056 1 50 059 11 12 2 5 X 5263 22 0 73 0 80 029 031 1 40 055 1 68 066 1 80 071 44 48 10 0 X 24 0 67 0 74 026 029 1 40 ...

Page 3: ...re insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together At the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open 1 With the hand tool in the open position piv...

Page 4: ... correct position See Figure 5 5 Gently pivot the locator open without disturbing the location 6 Hold the locator firmly in place and slowly tighten the M4 BHCS MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any a...

Page 5: ...iod of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for ...

Page 6: ...his tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this modular crimp head Tool Order No Tool Description Adapter Order No Adapter Description Figure No 63816 0000 Hand Crimp Frame Short 6 63816 0050 Hand Crimp Frame Long 6 63816 0270 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0...

Page 7: ...ty 1 63828 1970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63828 1975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may b...

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