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RHT 64001-2800 Hand Crimp Tool 

Doc No. ATS-640012800 

Release Date: 05-30-03 

UNCONTROLLED 

COPY

 

Page 3 of 7 

Revision: E 

Revision Date: 12-06-06 

 

Maintenance 

 
It is recommended that each operator of 
the tool be made aware of, and 
responsible for, the following 
maintenance steps: 
 
1.  Remove dust, moisture, and other 

contaminants with a clean brush, or 
soft, lint free cloth. 

2.  Do not use any abrasive materials 

that could damage the tool. 

3.  Make certain all pins; pivot points 

and bearing surfaces are protected 
with a thin coat of high quality machine oil.  Do not oil excessively.  The 64001-2800 
was engineered for durability, but like any fine piece of equipment it needs cleaning 
and lubrication for a maximum service life of trouble-free crimping.  A light oil, such as 
30 weight automotive oil used at the oil points shown in Figure 4, every 5,000 crimps 
or 3 months will significantly enhance the tool life and ensure a stable calibration. 

4.  When tool is not in use, keep the handles closed to prevent objects from becoming 

lodged in the crimping dies, and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
1.  Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 

force the handles

 

open or closed

.  The tool will open easily by lifting the ratchet release 

lever.  See Figure 5. 

 

How to Adjust Tool Preload 

(See Figure 5) 

 
Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed 
below are the steps required to 
adjust the crimping force of the 
hand tool to obtain proper crimp 
conditions: 
 
1.  Remove the screw and plastic 

cover washer.  Note the setting 
wheel position. 

2.  Lift the setting wheel off the 

axle.  Turn the eccentric axle 
with a screwdriver. 

3.  Turning the eccentric axle 

counter-clockwise (CCW) will 
increase handle force. 

4.  Replace the setting wheel to 

the axle, aligning the nearest 
notch in the setting wheel to the dowel pin. 

LUBRICATION POINTS 

(BOTH SIDES) 

LIGHT OIL (EVERY 3 

MONTHS 

OR 5,000 CRIMPS) 

LOOSEN M4 

SCREW 

Figure 4 

3/32” HEX 

WRENCH 

Figure 5 

PRELOAD 

ADJUSTMENT 

LOCKING 

SCREW 

1.00 

1.00 

PRELOAD 

TEST 

POINT 

PRELOAD 

TEST 

POINT 

RATCHET 

RELEASE 

LEVER 

PUSH UP 

Summary of Contents for 64001-2800

Page 1: ...rimp Fully Insulated and Insulated Quick Disconnect Flags 10 12 AWG Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conducto...

Page 2: ...shown in Figure 2 3 Insert the properly stripped wire into the terminal barrel See Figure 2 and 3 The wire ends should butt against the inside of the connector Cycle the tool Note The tamper proof ratchet action will not release the tool until it has been fully closed 4 Remove the crimped terminal Inspect for proper crimp location and check for insulation closure 5 If the insulation part of the cr...

Page 3: ...keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams 1 Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 5 How to Adjust Tool Preload See Figure 5 Over the life of the too...

Page 4: ...l Doc No ATS 640012800 Release Date 05 30 03 UNCONTROLLED COPY Page 4 of 7 Revision E Revision Date 12 06 06 5 Replace the plastic cover washer and screw 6 Check the crimp specifications after tool handle preload force is adjusted ...

Page 5: ...12 5 00 3 00 115 112 118 o Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to al...

Page 6: ...ctor Punch 1 6 64001 2802 Conductor Anvil 1 7 64001 2804 Insulation Punch 1 8 64001 2803 Insulation Anvil 1 9 N A 4 mm Diameter by 5 0mm Long Roll Pins 2 10 N A 10 32 by 5 16 Long Cup Pt Set Screw 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 Figure 6 M4 X 25LG PAN HEAD SCREW FOR SPRING ACCESS SWING OPEN COVER 6 SCREW AND PLASTIC COVER F...

Page 7: ... nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation ericas Headquarters Illinois 60532 U S A 0 78MOLEX rinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex c...

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