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AT7050 Air Crimp Tool Head  

Doc No.  64005-0900 

Release Date: 10-10-02 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: F 

Revision Date: 05-11-05 

Wire Combinations for Nylon- Insulated Closed End Connectors  

Part No. 191600009 (NC-2212) 

Wire Gauge  (AWG) 

Wire Type

 

14 

16 

18 

20 

22 

Rating

 

Stranded or Solid 

  1 

UL & CSA 

Stranded or Solid 

  1 

UL & CSA 

Stranded or Solid 

  1 

UL & CSA 

Stranded or Solid 

  1 

UL & CSA 

Stranded or Solid 

  1 

UL & CSA 

Stranded or Solid 

     6  

UL & CSA 

Stranded or Solid 

     5  

UL & CSA 

Stranded or Solid 

   5 

UL & CSA 

Stranded or Solid 

     4  

UL & CSA 

Stranded or Solid 

   4 

UL & CSA 

Stranded or Solid 

   4 

UL & CSA 

Stranded or Solid 

     3  

UL & CSA 

Stranded or Solid 

   3 

UL & CSA 

Stranded or Solid 

   3 

UL & CSA 

Stranded or Solid 

   3 

UL & CSA 

Stranded or Solid 

     2  

UL & CSA 

Wire Combinations for Nylon- Insulated Closed End Connectors  

Part No. 191600009 (NC-2212) 

Wire Gauge  (AWG) 

Wire Type

 

14 

16 

18 

20 

22 

Rating

 

Stranded or Solid 

   2 

UL & CSA 

Stranded or Solid 

   2 

UL & CSA 

Stranded or Solid 

   2 

UL & CSA 

Stranded or Solid 

   2 

UL & CSA 

Stranded or Solid 

   1 

UL & CSA 

Stranded or Solid 

   1 

UL & CSA 

Stranded or Solid 

   1 

UL & CSA 

Stranded or Solid 

   1 

UL & CSA 

Stranded or Solid 

   1 

UL & CSA 

Stranded or Solid 

    6 

UL & CSA 

Stranded or Solid 

    5 

UL & CSA 

Stranded or Solid 

    4 

UL & CSA 

Stranded or Solid 

    3 

UL & CSA 

Stranded or Solid 

    2 

UL & CSA 

 

 

Crimping Terminals 

 

1.  Hold Air Head crimp tool with the locator facing up.  Insert the closed end connector 

in the slot (12-22). Make sure that the shoulder of the connector is resting on the 
locator plate (See Figure 1). 

2.  Place pre-twisted wire into closed-end connector.  Than press lever on air tool (See 

Figure 2 and 3).  Release after jaws have closed.  

 

Caution: 

Never operate this tool without the supplied safety shield in place.  Never 

place fingers in the tool nests. 

 
 
 
 
 
 
 
 
 
 

 
 
 
 

3.  Remove the crimp and inspect for proper crimp location, and check for insulation closure.  Molex offers a Crimp Inspection 

Handbook for closed barrel industrial product.  See our website or contact your sales engineer. 

 

Note

: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using 

unbrazed product, as this will provide higher pull force values. 

CONNECTOR 

LOCATOR 

JAWS OPEN 

Figure 1

 

DROP IN THIS SIDE 

Figure 2 

JAWS OPEN 

CONNECTOR 

PRE-TWISTED 

WIRE 

Figure 3 

LOCATOR 

PRE-TWISTED 

WIRE 

CONDUCTOR 

PUNCH 

GUARD 

CONNECTOR 

CONDUCTOR ANVIL 

Summary of Contents for 64005-0900

Page 1: ...d or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor Wire ...

Page 2: ...SA Stranded or Solid 1 1 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 1 2 UL CSA Stranded or Solid 1 3 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 1 2 UL CSA Stranded or Solid 1 3 UL CSA Stranded or Solid 1 4 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 1 2 UL CSA Stranded or Solid 1 3 UL CSA Stranded or Solid 1 4 UL CSA Stranded or Solid 1 5 UL CSA Wire Combinations fo...

Page 3: ...Solid 1 3 UL CSA Stranded or Solid 1 4 UL CSA Stranded or Solid 1 5 UL CSA Stranded or Solid 6 UL CSA Stranded or Solid 5 UL CSA Stranded or Solid 4 UL CSA Stranded or Solid 3 UL CSA Stranded or Solid 2 UL CSA Crimping Terminals 1 Hold Air Head crimp tool with the locator facing up Insert the closed end connector in the slot 12 22 Make sure that the shoulder of the connector is resting on the loca...

Page 4: ...thly will significantly enhance the tool life and ensure a stable calibration 4 When tool is not in use store the tool in a clean dry area Tool Calibration A Certificate of Calibration see last page was supplied with the tool To recalibrate this tool pin gauge measurements should be taken in each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensu...

Page 5: ...ion Quantity 64005 0900 Crimp Tool Head Fig 5 1 64005 0000 Basic Air Tool Head 1 2 64001 0975 Locator Assembly 1 3 64001 0970 Tooling Kit 1 4 64005 0605 Guard 1 5 N A 3MM by 6 Long Roll Pin 2 6 N A M4 by 25 Long Freedrive Pan Head Screw 1 Tooling Kit Only 7 64001 0901 Conductor Punch 1 8 64001 0902 Conductor Anvil 1 The following purchased parts are available from an Industrial supply company such...

Page 6: ...05 0000 Basic Air Tool Head Fig 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 Figure 6 3 4 2 2 2 5 1 4 4 2 4 2 2 2 2 2 ...

Page 7: ...____________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Range Conductor Nest 2 ____________ Actual ______________ Range Conductor Nest 3 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 cycles or 3 months Tools should...

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