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AT-2214 Head Crimp Tool 

Doc No: ATS-640053400 

Release Date: 06-23-03 

UNCONTROLLED COPY

 

Page 2 of 7 

Revision: B 

Revision Date: 09-30-05 

 

Wire Preparation 

Pre-twisted wire not required for OEM applications.  For Solid wire (OEM only) strip leads to 3/8 of an inch.  Insert 
into connector and crimp. 
 
For stranded wire strip leads to approximately 3/4 of an inch.  Twist the wire combination even and tight.  Trim 
stripped pre-twisted area to 3/8 of an inch and insert into connector and crimp.  For more information follow the 
Quality Crimping Handbook. 
 

CHART 1 

Wire Combinations for Nylon 

Insulated Closed End Connectors 

Part No. 19160001 (NC-2214) 

Wire Type

 

Wire Gauge  (AWG

Rating

 

14  16  18  20  22 

Stranded only 

 

 

 

UL only 

Stranded only 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

UL only 

Stranded only 

 

 

UL only 

Stranded only 

 

 

UL only 

Stranded only 

 

 

 

 

UL only 

Stranded only 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Wire Combinations for Nylon 

Insulated Closed End Connectors 

Part No. 19160001 (NC-2214) 

Wire Type

 

Wire Gauge  (AWG

Rating

 

14  16  18  20  22 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

UL only 

Stranded only 

 

 

 

 

UL only 

Stranded only 

 

 

 

 

UL only 

Solid only 

 

 

 

 

UL only 

Solid only 

 

 

 

 

UL only 

Stranded only 

 

 

 

 

7  CSA only 

Stranded only 

 

 

 

4  CSA only 

Stranded only 

 

 

 

CSA only 

Stranded only 

 

 

 

CSA only 

Copper Stranded only 

 

 

 

 

CSA only 

 

 

Crimping Terminals

 

1.

 

Hold air crimp tool with the locator as shown in Figure 1.  Insert 
the closed end connector in the locator slot.  Make sure that the 
shoulder of the connector is resting on the locator plate.  The 
connector should fit snugly into the jaws of the crimp tool.  See 
Figure 1. 

2.

 

If necessary, adjust the jaws of the tool in the open position so 
that the connector does not move or fall out of the jaws.  Using 
a 3/32” Allen wrench turn the adjusting screw in the adjustment 
block clockwise (CW) to close the jaws.  Turn the adjusting 
screw counterclockwise (CCW) to open the jaws.  See Figure 2. 

Figure 1 

JAWS OPEN 

LOCATOR 

PRE-TWISTED WIRE 

ADJUSTMENT 

BLOCK 

CONNECTOR 

Summary of Contents for 64005-3400

Page 1: ...s show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor On this style product only the reading from the smallest wire AWG is used See Chart 1 Wire Size AWG UL 486 C 22 8 20 10 18 10 16 15 14 25 UL 486 C Closed end connectors and Wire Nuts The following is a partial list o...

Page 2: ...nded only 1 5 UL only Stranded only 1 4 UL only Stranded only 1 3 UL only Wire Combinations for Nylon Insulated Closed End Connectors Part No 19160001 NC 2214 Wire Type Wire Gauge AWG Rating 14 16 18 20 22 Stranded only 4 1 UL only Stranded only 4 UL only Stranded only 3 2 UL only Stranded only 3 1 UL only Stranded only 2 4 UL only Stranded only 2 3 UL only Stranded only 2 2 UL only Stranded only ...

Page 3: ...sive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively This tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Use a light oil such as 30 weight automotive oil at the...

Page 4: ...X Dimension Conductor Crimp Awg mm Mean Go No Go 14 22 0 35 2 00 100 096 104 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we would repair or exchange the tool free of charge T...

Page 5: ...n Date 09 30 05 3 2 1 Figure 5 6 32 X 1 4 LONG SHCS 4 5 PARTS LIST Item Order No Description Quantity 64005 3400 Crimp Tool Head Figure 5 1 64005 0120 Air Tool Head Nose Mount 1 2 64001 3475 Locator Assembly 1 3 64001 3470 Tooling Kit 1 Tooling Kit Only 4 64001 3401 Conductor Punch 1 5 64001 3402 Conductor Anvil 1 1 ...

Page 6: ...2 4 1 1 2 2 1 2 Parts List Continued Item Order No Description Quantity 64005 0120 Air Tool Head Nose Mount Figure 6 1 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 2 N A 4 40 by 3 8 Long SHCS 2 3 N A M4 by 12LG Freedrive Pan Head Screw 2 4 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 7: ...____________________ Tool Revision_________________________ Serial Number________________________ Date of Manufacture____________________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 cycles or 3 months Too...

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