molex AT 1991 Operating Instruction And Specifications Sheet Download

Page: 5 / 7

AT-1991 Air Head Crimp Tool

Doc. No. 64005-0200

Release Date: 09-20-02

UNCONTROLLED COPY

Page 5 of 7

Revision: D

Revision Date:05-27-05

Figure 5

M4 LOCKNUT W/HEX

NYLON INSERT

M4 FLAT WASHER

(2)

PARTS LIST

Item

Order No

Description

Quantity

64005-0200

Crimp Tool Head

(Fig. 5)

64005-0000

Basic Air Tool Head

2 64001-0275

Locator

Assembly

3 64001-0270

Tooling

Kit

Tooling Kit Only

4 64001-0214

Conductor

Punch

5 64001-0212

Conductor

Anvil

6 64001-0215

Insulation

Punch

7 64001-0113

Insulation

Anvil

N/A

4 mm Dia. by 5.0 mm Lg.Roll Pins

2**

N/A

#10-32 by 5/16” Lg. Cup Pt. Set Screw

1**

** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).

Summary of Contents for AT 1991

Page 1: ...neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping SCOPE AviKrimp InsulKrimp Quick Disconnect 10 22 AWG This tool head is intended for use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crim...

Page 2: ...19019 0028 BB 8138 032 312 7 94 138 3 50 19019 0034 BB 8191 312 7 94 138 3 50 19019 0035 BB 8191 032 312 7 94 138 3 50 19019 0061 BB 8135 BK 312 7 94 138 3 51 19019 0117 BB 8141 312 7 94 138 3 51 Wire Size 10 12 AWG 5 00 3 30 MM Wire Strip Length Insul Dia Max Terminal No Terminal In mm In mm 19002 0044 C 5265 312 7 94 245 6 22 19017 0047 C 2143 375 9 53 250 6 40 19019 0037 C 8143 375 9 53 225 5 7...

Page 3: ...ove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The 64005 0200 AT 1991 was engineered for durability but like any fine piece of equipment it needs cleaning and l...

Page 4: ...ionConductor Crimp Nest Color Code AWG mm Mean Go No Go Crimp Inspection Marking Red 18 22 0 35 0 80 069 066 072 oo Blue 14 16 1 30 2 00 092 089 095 o Yellow 10 12 3 30 5 00 100 097 103 oo Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing ...

Page 5: ...4005 0200 Crimp Tool Head Fig 5 1 64005 0000 Basic Air Tool Head 1 2 64001 0275 Locator Assembly 1 3 64001 0270 Tooling Kit 1 Tooling Kit Only 4 64001 0214 Conductor Punch 1 5 64001 0212 Conductor Anvil 1 6 64001 0215 Insulation Punch 1 7 64001 0113 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Lg Roll Pins 2 9 N A 10 32 by 5 16 Lg Cup Pt Set Screw 1 The following purchased parts are available from ...

Page 6: ...05 0000 Basic Air Tool Head Fig 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 Figure 6 3 4 2 2 2 5 1 4 4 2 4 2 2 2 2 2 ...

Page 7: ...auge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubrica...

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