AT2100 Air Head Crimp Tool
Doc. No. 64005-1400
Release Date: 12/09/02
UNCONTROLLED COPY
Page 3 of 8
Revision: C
Revision Date:08-06-03
TERMINAL
FRONT EDGE
OF BARREL
SAFETY
SHIELD
PUSH UP
Figure 1
LOCATOR
JAWS OPEN
Figure 2
TERMINAL
WIRE
HEAVY DUTY
Wire Size: 16 – 20 AWG 1.30 – 0.50 mm²
Wire Strip Length Insul. Dia. Max.
Terminal No.
Terminal
Eng No. (REF)
In. mm
In. mm
19054-0060 AB-225-10HD .234 5.94 .170 4.32
19054-0061 AB-225-14HD .234 5.94 .170 4.32
19054-0062 AB-225-56HD .234 5.94 .170 4.32
HEAVY DUTY
Wire Size: 16 – 20 AWG 1.30 – 0.50 mm²
Wire Strip Length Insul. Dia. Max.
Terminal No.
Terminal
In. mm
In. mm
19073-0051 AB-825-10HD .234 5.94 .170 4.32
19073-0053 AB-825-14HD .234 5.94 .170 4.32
19073-0055 AB-825-56HD .234 5.94 .170 4.32
OPERATION
Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this crimp tool head.
Crimping Terminals
1. Adjust the locator up or down until the terminal being run sits flat and straight in the tool.
2. Insert the wire into the terminal. Push up on the locator blade and push the terminal and wire with the barrel facing up into the
color-coded nest with front edge of the barrel against the locator (See Figure 1). Release the locator blade to hold the terminal
in position.
Caution:
Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.
3. Push on wire to assure it is still fully seated in the terminal. (See Figure 2 and 3). Cycle the tool.
Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location, and check for insulation
closure. Locator is adjustable up and down to keep terminals straight after crimping.
4. When crimping butt splices, or 3-way and 4-way terminals the locator must be removed. Splices must be visually aligned with
the tooling 1/16” inside the insulation crimp (See Figure 4).
