molex AT 2100 Operating Instruction Sheet And Specifications Download

Page: 6 / 8

AT2100 Air Head Crimp Tool

Doc. No. 64005-1400

Release Date: 12/09/02

UNCONTROLLED COPY

Page 6 of 8

Revision: C

Revision Date:08-06-03

Figure 6

M4 WING NUT

M4 FLAT WASHER

(2)

PARTS LIST

Item

Order No

Description

Quantity

64005-1400

Crimp Tool Head

(Fig. 6)

64005-0000

Basic Air Tool Head

2 64007-0375

Locator

Assembly

3 64001-1470

Tooling

Kit

Tooling Kit Only

4 64001-1402

Conductor

Punch

5 64001-1401

Conductor

Anvil

6 64001-1404

Insulation

Punch

7 64001-1403

Insulation

Anvil

N/A

4 mm Dia. by 5.0 mm Lg.Roll Pins

2**

N/A

#10-32 by 5/16” Lg. Cup Pt. Set Screw

1**

** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).

Summary of Contents for AT 2100

Page 1: ... Some Male Quick Disconnects and 3 to 4 Way Connectors Also terminates ends of step down butt splices14 16 to 18 22 AWG And Heavy Duty Terminals 16 20 AWG Green color code This tool head is intended for use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical...

Page 2: ...8194 08 250 6 35 170 4 32 19115 0020 BB 8195 10 250 6 35 170 4 32 19115 0022 BB 8707 05 250 6 35 170 4 32 19115 0024 BB 8707 06 250 6 35 170 4 32 19115 0031 BB 8717 10 250 6 35 170 4 32 19115 0079 BB 8716 08 250 6 35 170 4 32 19121 0026 BB 216 06X 234 5 95 175 4 45 19121 0028 BB 216 08X 234 5 95 175 4 45 19121 0030 BB 216 10X 234 5 95 175 4 45 Wire Size 14 16 AWG 2 00 1 30 mm Wire Strip Length Ins...

Page 3: ...tool head Crimping Terminals 1 Adjust the locator up or down until the terminal being run sits flat and straight in the tool 2 Insert the wire into the terminal Push up on the locator blade and push the terminal and wire with the barrel facing up into the color coded nest with front edge of the barrel against the locator See Figure 1 Release the locator blade to hold the terminal in position Cauti...

Page 4: ...CCW rotation increases insulation crimp After adjusting retighten the M4 screw Reconnect air source Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all...

Page 5: ... Nest Color Code AWG mm Mean Go No Go Crimp Inspection Marking 14 16 1 30 2 00 122 116 128 o o 16 20 HD 0 50 1 30 122 116 128 o o Blue 18 22 0 80 0 35 122 116 128 o o 18 22 End of step down butt splice only Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free...

Page 6: ...Crimp Tool Head Fig 6 1 64005 0000 Basic Air Tool Head 1 2 64007 0375 Locator Assembly 1 3 64001 1470 Tooling Kit 1 Tooling Kit Only 4 64001 1402 Conductor Punch 1 5 64001 1401 Conductor Anvil 1 6 64001 1404 Insulation Punch 1 7 64001 1403 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Lg Roll Pins 2 9 N A 10 32 by 5 16 Lg Cup Pt Set Screw 1 The following purchased parts are available from an Industr...

Page 7: ...ntinued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Fig 7 64005 0103 Nose Guard 1 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 N A M4 by 12LG Freedrive Pan Head Screw 1 N A M4 by 30LG Freedrive Pan Head Screw 1 N A 3 16 by 3 8 Long Dowel Pin 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 8: ...uge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricat...

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