AT 2200 Air Head Crimp Tool
Doc. No. 64005-1500
Release Date: 01-16-03
UNCONTROLLED COPY
Page 4 of 7
Revision: C
Revision Date: 01-10-06
Maintenance
It is recommended that each operator of the
tool be made aware of, and responsible for,
the following maintenance steps:
1. Remove dust, moisture and other
contaminants with a clean brush, or soft,
lint-free cloth.
2. Do not use any abrasive materials that
could damage the tool.
3. Make certain all pins, pivot points and
bearing surfaces are protected with a thin
coat of high quality machine oil. Do not
oil excessively. The 64005-1500 (AT-2200) was engineered for durability, but like any fine piece of equipment it needs
cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil used
at the oil points shown in Figure 5, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable
calibration.
4. When tool is not in use store the tool in a clean, dry area.
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To
recalibrate this tool, pin gauge measurements should be taken in each
conductor nest and compared to this chart. The tool should be lubricated prior
to recalibration to ensure consistent measurements.
Wire Range
“X” Dimension
Conductor Crimp
Nest Color Code
AWG mm²
Mean Go
No Go
Crimp Inspection
Marking
10 – 12
5.00 – 3.00
.160
.156
.168
o
Yellow
14 – 16* 1.30 – 2.00
.160
.156
.168
o
* 14 - 16 End of step down butt splice only.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components
are long life tested. All tools are warranted to be free of manufacturing defects for a period of
30 days.
Should such a defect
occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or
damaged tools.
LUBRICATION POINTS (BOTH SIDES)
LIGHT OIL (EVERY MONTH OR 5,000
CRIMPS)
LOOSEN
M4 SCREW
Figure 5
3/32” HEX
WRENCH
PIN GAUGE IN
CONDUCTOR CRIMP
“Confining” Crimp
X
