background image

AT-2212 Air Crimp Tool Head 

Doc No: ATS-640053600 

Release Date: 06-24-03 

UNCONTROLLED COPY

 

Page 4 of 8 

Revision: B 

Revision Date: 09-30-05 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
4.

 

Remove the crimped connector and inspect for proper crimp location and insulation closure.  It may be required 
to rotate crimped connector 90

°

 to remove from the tool. Molex offers a Crimp Inspection Handbook for closed 

barrel industrial product.  See our website or contact your sales engineer. 

 

Maintenance 

 

It is recommended that each operator of the tool be made aware of, and responsible for, the following 
maintenance steps: 

 

1.

 

Remove dust, moisture and other contaminants with a clean 
brush, or soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are 
protected with a thin coat of high quality machine oil.  Do not oil 
excessively. This tool was engineered for durability, but like any 
fine piece of equipment it needs cleaning and lubrication for a 
maximum service life of trouble-free crimping.  Use a light oil 
such as 30 weight automotive oil at the oil points shown in 
Figure 4, every 5,000 crimps or monthly will significantly 
enhance the tool life and ensure a stable calibration. 

4.

 

When tool is not in use store the tool in a clean, dry area. 

 

CAUTION: 

This crimp tool requires a regulated air supply line with operating pressure of 60 to 70 PSI.  Higher 

pressure may cause damage to the tool. 

LUBRICATION POINTS 

(BOTH SIDES) LIGHT OIL 

(EVERY MONTH OR 

5,000 CRIMPS) 

Figure 4 

ADJUSTMENT 

BLOCK 

CONNECTOR 

Figure 2 

3/32” ALLEN 

WRENCH 

ADJUSTING 

SCREW 

CLOSE 

JAWS 

OPEN 
JAWS 

Figure 3 

LOCATOR 

PRE-TWISTED 

WIRE 

CONDUCTOR PUNCH 

CONDUCTOR 

ANVIL 

CONNECTOR 

Summary of Contents for AT 2212

Page 1: ...ing the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor On this style product only the reading from the smallest wire AWG is used See Chart 1 Wire Size AWG UL 486 C 22 8 20 10 18 10 16 15 14 25 12...

Page 2: ...SA Stranded or Solid 2 1 UL CSA Stranded or Solid 2 2 UL CSA Stranded or Solid 2 1 UL CSA Stranded or Solid 2 2 UL CSA Stranded or Solid 2 3 UL CSA Stranded or Solid 2 1 1 UL CSA Stranded or Solid 2 1 1 UL CSA Stranded or Solid 2 1 1 UL CSA Stranded or Solid 1 1 2 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 1 2 UL CSA Stranded or Solid 1 3 UL CSA Stranded or ...

Page 3: ...UL CSA Stranded or Solid 4 2 UL CSA Stranded or Solid 3 UL CSA Stranded or Solid 3 1 UL CSA Stranded or Solid 3 2 UL CSA Stranded or Solid 3 3 UL CSA Stranded or Solid 2 UL CSA Stranded or Solid 2 1 UL CSA Stranded or Solid 2 2 UL CSA Stranded or Solid 2 3 UL CSA Stranded or Solid 2 4 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 1 2 UL CSA Stranded or Solid 1 3 UL CSA Stranded or Solid 1 ...

Page 4: ...ll pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively This tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Use a light oil such as 30 weight automotive oil at the oil points shown in Figure 4 every 5 000 crimps or monthl...

Page 5: ...ge X DimensionConductor Crimp AWG mm Mean Go No Go 12 22 0 35 3 30 102 099 106 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we would repair or exchange the tool free of charge...

Page 6: ...sion Date 09 30 05 3 2 1 Figure 5 6 32 X 1 4 LONG SHCS 4 5 PARTS LIST Item Order No Description Quantity 64005 3600 Crimp Tool Head Figure 5 1 64005 0120 Air Tool Head Nose Mount 1 2 64001 3675 Locator Assembly 1 3 64001 3670 Tooling Kit 1 Tooling Kit Only 4 64001 3601 Conductor Punch 1 5 64001 3602 Conductor Anvil 1 ...

Page 7: ...4 2 4 1 1 2 2 1 2 Parts List Continued Item Order No Description Quantity 64005 0120 Air Tool Head Nose Mount Figure 6 1 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 2 N A 4 40 by 3 8 Long SHCS 2 3 N A M4 by 12LG Freedrive Pan Head Screw 2 4 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 8: ...___ Serial Number________________________ Date of Manufacture____________________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Range Conductor Nest 2 ____________ Actual ______________ Range Conductor Nest 3 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ C...

Reviews: