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AT-AFIFG Air Crimp Tool Head 

Doc. No: ATS-640054300 

Release Date: 10-01-03 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: B 

Revision Date: 05-05-04 

Air Powered 

Crimp Tool Head 

AviKrimp™

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-4300 

Engineering No. AT AFIFG

 

 

FEATURES 

 

 

Quick-change tool head for the 19279-0001 (AT-200) 

 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position. 

 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping 

 

SCOPE 

Products: AviKrimp™ Fully Pre-Insulated and-Insulated Quick Disconnect Flags 14-22 AWG.  This tool head is 
intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 
(ATBA) and foot switch. 
 

Testing 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  
The following charts show the UL and Government specifications (MIL-T-7928) for various wire sizes.  The 
tensile strengths are shown in pounds, and indicate the minimum acceptable force to break or separate the 
terminal from the conductor. 

 

Wire Size (AWG) 

*UL - 310 

22 

20 

13 

18 

20 

16 

30 

14 

50 

*UL – 310 – Quick Disconnects 

 

The following is a partial list of the product part numbers and their specifications that this tool is designed to 
run.  We will be adding to this list and an up to date copy is available on www.molex.com. 
 

Wire Size: 18 – 22 AWG    0.80 – 0.35 mm² 

Terminal No. 

Terminal 

Eng. No. (REF) 

Wire Strip 

Length 

Insulation 

Diameter Max. 

In.  mm 

In. 

mm 

19006-0001 

AA-5220 

.344  8.73  .150 

3.81 

19006-0005 

AA-5222 

.344  8.73  .150 

3.81 

19006-0008 

AA-5223 

.344  8.73  .150 

3.81 

 

Wire Size: 14 – 16 AWG    2.00 – 1.30 mm² 

Terminal No. 

Terminal 

Eng. No. (REF) 

Wire Strip 

Length 

Insulation 

Diameter Max. 

In.  mm 

In. 

mm 

19006-0011 

BB-5221 

.344  8.73  .170 

4.32 

19006-0015 

BB-5224 

.344  8.73  .170 

4.32 

19006-0017 

BB-5225 

.344  8.73  .170 

4.32 

 

Summary of Contents for AT AFIFG

Page 1: ... pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL and Government specifications MIL T 7928 for various wire sizes The tensile strengths are shown in pounds and indicate the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 310 22 8 20 13 18 20 16 30 14 50 UL 310 Quick Disconnects Th...

Page 2: ...pect for proper crimp location and check for insulation closure Locator is adjustable up and down to keep terminals straight after crimping 5 If the insulation part of the crimp needs to be adjusted first disconnect air source and loosen the M4 screw on the bottom tool jaw then insert a 3 32 hex wrench supplied into the bottom of the lower die See Figure 3 A clockwise CW rotation decreases insulat...

Page 3: ... Wire Range X Dimension Conductor Crimp Crimp Inspection Marking AWG mm Mean Go No Go Red 18 22 0 80 0 35 075 071 079 Blue 14 16 2 00 1 30 088 084 092 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted free of manufacturing defects for a period of 30 days Should such ...

Page 4: ...Head 1 2 64001 4375 Locator Assembly 1 3 64001 4370 Tooling Kit 1 Tooling Kit Only 4 64001 4302 Conductor Punch 1 5 64001 4301 Conductor Anvil 1 6 64001 4304 Insulation Punch 1 7 64001 4303 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Long Roll Pins 2 9 N A 10 32 by 5 16 Long Cup Pt Set Screw 1 Available from an Industrial supply company such as MSC 1 800 645 7270 3 2 1 Figure 4 M4 WING NUT M4 FLAT...

Page 5: ...ts List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 5 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an industrial supply company such as MSC 1 800 645 7270 ...

Page 6: ...gineering No AT AFIFG Tool Order Number Tool Eng Number Tool Revision Serial Number Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 Actual Range Conductor Nest 2 Actual Technician Date of Calibration Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation Visit our Web si...

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