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AT-AFIFG Air Crimp Tool Head 

Doc. No: ATS-640054300 

Release Date: 10-01-03 

UNCONTROLLED COPY

 

Page 3 of 6 

Revision: B 

Revision Date: 05-05-04 

 

4.

 

When tool is not in use store the tool in a clean, dry area. 

 

Tool Calibration 

 
A Certificate of Calibration (see last page) was supplied with the 
tool.  To recalibrate this tool, pin gauge measurements should 
be taken in each conductor nest and compared to this chart.  
The tool should be lubricated before recalibration to ensure 
consistent measurements.  
 
 
 

Nest Color Code 

Wire Range 

“X” Dimension Conductor Crimp 

Crimp Inspection Marking 

AWG 

mm² 

Mean 

Go 

No Go 

Red 

18 - 22  0.80 – 0.35 

.075 

.071 

.079 

--- 

Blue 

14 - 16  2.00 – 1.30 

.088 

.084 

.092 

--- 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long-life tested.  All tools are warranted free of manufacturing defects for a period of

 30 days. 

 

Should such a defect occur, we would repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to alter, misused or damaged tools. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. 

 

PIN GAUGE IN 

CONDUCTOR CRIMP

 

 

“Confining” Crimp 

Summary of Contents for AT AFIFG

Page 1: ... pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL and Government specifications MIL T 7928 for various wire sizes The tensile strengths are shown in pounds and indicate the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 310 22 8 20 13 18 20 16 30 14 50 UL 310 Quick Disconnects Th...

Page 2: ...pect for proper crimp location and check for insulation closure Locator is adjustable up and down to keep terminals straight after crimping 5 If the insulation part of the crimp needs to be adjusted first disconnect air source and loosen the M4 screw on the bottom tool jaw then insert a 3 32 hex wrench supplied into the bottom of the lower die See Figure 3 A clockwise CW rotation decreases insulat...

Page 3: ... Wire Range X Dimension Conductor Crimp Crimp Inspection Marking AWG mm Mean Go No Go Red 18 22 0 80 0 35 075 071 079 Blue 14 16 2 00 1 30 088 084 092 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted free of manufacturing defects for a period of 30 days Should such ...

Page 4: ...Head 1 2 64001 4375 Locator Assembly 1 3 64001 4370 Tooling Kit 1 Tooling Kit Only 4 64001 4302 Conductor Punch 1 5 64001 4301 Conductor Anvil 1 6 64001 4304 Insulation Punch 1 7 64001 4303 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Long Roll Pins 2 9 N A 10 32 by 5 16 Long Cup Pt Set Screw 1 Available from an Industrial supply company such as MSC 1 800 645 7270 3 2 1 Figure 4 M4 WING NUT M4 FLAT...

Page 5: ...ts List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 5 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an industrial supply company such as MSC 1 800 645 7270 ...

Page 6: ...gineering No AT AFIFG Tool Order Number Tool Eng Number Tool Revision Serial Number Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 Actual Range Conductor Nest 2 Actual Technician Date of Calibration Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation Visit our Web si...

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