AT-5763 Air Crimp Head Tool
Doc. No: ATS-640053000
Release Date: 05-29-03
UNCONTROLLED COPY
Page 3 of 6
Revision: C
Revision Date: 03-10-05
Maintenance
It is recommended that each operator of the tool
be made aware of, and responsible for, the
following maintenance steps:
1.
Remove dust, moisture, and other
contaminants with a clean brush, or soft, lint
free cloth.
2.
Do not use any abrasive materials that could
damage the tool.
3.
Make certain all pins; pivot points and bearing
surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was
engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum
service life of trouble-free crimping. Use a light oil such as 30 weight automotive oil at the oil points shown in
Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration.
4.
When tool is not in use store the tool in a clean, dry area.
Tool Calibration
A Certificate of Calibration (see last page) was supplied
with the tool. To recalibrate this tool, pin gauge
measurements should be taken in each conductor nest
and compared to this chart. The tool should be
lubricated prior to recalibration to ensure consistent
measurements.
Nest Color Code
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
AWG
mm²
Mean
Go
No Go
Yellow
10 - 12 3.30 - 5.00
.121
.118
.124
---
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of
30
days.
Should such a defect occur, we would repair or exchange the tool free of charge. This repair or
exchange will not be applicable to altered, misused or damaged tools.
CAUTION
: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
PIN GAUGE IN
CONDUCTOR CRIMP
“Confining” Crimp
X
LOOSEN
M4 SCREW
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY MONTH
OR 5,000 CRIMPS)
Figure 4
3/32” HEX
WRENCH
