background image

CR5904 Hand Crimp Tool for “SPOX” .156 Cent. 

Doc No.  11-01-0193 

Release Date: 04-13-93 

UNCONTROLLED COPY

 

Page 3 of 4 

Revision: E 

Revision Date: 07-28-04 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. 

 

How To Adjust Tool Crimp Force 

(See Figure 4) 

 

It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to adjust the crimping force 
of the hand tool to obtain proper crimp conditions: 
 
1.  Remove the screw and washer. Located over the adjustment ring. 
2.  Lift the adjusting ring slightly, off of the locating pin. 
3.  Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp pressure. 
4.  Press the adjusting wheel flat against the tool and engage the locking pin. 
5.  Replace the washer and screw. 
6.  Check the crimp specifications after tool crimp force is adjusted. 
 

Warranty 

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials. All vital components are long 
life tested.  All tools are warranted to be free of manufacturing defects for a period of

 30 days.  

Should such a defect occur, we 

would exchange the tool free of charge.  This will not be applicable to altered, misused, or damaged tools.  This tool is designed for 
hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. 

 

Hand held crimping tools are intended for low volume, prototyping or repair requirements only. 
 

 
 

 

Notes: 

 
1.  This tool should only be used for the terminals and wire gauges specified on this sheet. 
2.  This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).  Variations in tools, 

terminals, wire stranding and insulation types may affect crimp height. 

3.  This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 
4.  Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts available for repair. If the 

handles or crimp tooling is damaged or worn, a new tool must be purchased. 

5.  Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the 

insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire 
insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping 
and crimp testing. 

6.  Molex does not certify crimp hand tools. 
 
 
 
 

Caution:

 Repetitive use of this tool should be avoided

Summary of Contents for CR5904

Page 1: ...imping position SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No AWG mm mm In mm In 5194 18 24 0 80 0 20 1 30 3 00 051 118 3 00 3 50 118 138 DEFINITION OF TERMS The above terminal drawing is a generic terminal representation It is not an image of a terminal listed in the scope CONDITIONS After crimping the conductor profiles should measure the following see notes on page 3 Punch...

Page 2: ...he tool until the ratchet releases See Figure 4 5 Lift the locator blade or wire stop up 6 Carefully remove the crimped terminal Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damag...

Page 3: ...he tool free of charge This will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty Hand held crimping tools are intended for low volume prototyping or repair requirements only Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool i...

Page 4: ...n Quantity 1 11 11 0339 Locator Assembly 1 2 11 11 0324 Spring Main 1 3 11 11 0320 Spring Ratchet 1 Not all tools are equipped with a locator or locator blade Molex Application Tooling Group 1150 E Diehl Road Naperville IL 60563 Tel 630 969 4550 Fax 630 505 0049 Visit our Web site at http www molex com M4 NUT RATCHET RELEASE LEVER ADJUSTMENT RING LOCATOR BLADE 2 Figure 4 1 M4 X 18LG BHCS 3 ...

Reviews: