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CR60639B Hand Crimp Tool for “Min-Fit Jr.”  Terminals 

Doc No.  11-01-0198 

Release Date: 04-08-93 

UNCONTROLLED COPY

 

Page 2 of 5 

Revision: E 

Revision Date: 09-01-05 

Figure 2 

 

CONDITIONS: 

 
After crimping, the conductor profiles should measure the following (see notes on page 4). 
 

Punch Width (Ref) 

Wire Size 

Cond. Crimp Height 

(Ref) 

Cond. Ins. 

Pull Force Min.  Profile 

Terminal Series No. 

AWG mm

2

 mm 

In.  mm 

In. 

mm 

In.  N  Lb. A 

5556-T2 

22  0.35 0.76-0.86 .030-.034 1.42 .056 1.68 .066  40.0  9.00  X   

5556-T2 

24  0.20 0.69-0.79 .027-.031 1.42 .056 1.68 .066  31.1  7.00  X   

5556-T2 

26  0.12 0.64-0.74 .025-.029 1.42 .056 1.68 .066  22.2  5.00    X 

5556-T2 

28  0.08 0.61-0.71 .024-.028 1.42 .056 1.68 .066  13.3  3.00    X 

 

 

 

 

 

 

 

 

 

 

 

 

 

5558-T2 

22  0.35 0.76-0.86 .030-.034 1.42 .056 1.68 .066  40.0  9.00  X   

5558-T2 

24  0.20 0.69-0.79 .027-.031 1.42 .056 1.68 .066  31.1  7.00  X   

5558-T2 

26  0.12 0.64-0.74 .025-.029 1.42 .056 1.68 .066  22.2  5.00    X 

5558-T2 

28  0.08 0.61-0.71 .024-.028 1.42 .056 1.68 .066  13.3  3.00    X 

 

OPERATION 

 

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, 
and the hand tool will spring open. 
 

Crimping Terminals 

 
1.  Lift the locator blade and place the terminal into the correct die 

profile (A or B), release the locator blade.  Not all tools are 
equipped with a locator or locator blade. 

2.  Partially close the tool until the terminal is held in place, (See 

Figure 1).  If the insulation diameter is too large to do this, then 
place the insulation down into the terminal before closing the 
tool. 

 
 
 
 
 
 
 
 
 
 
 
 
 

TERMINAL 

PRE-STRIPPED WIRE 

Figure 1 

Summary of Contents for CR60639B

Page 1: ...dle spread which make this style tool ideally suited for end users Ratchet with safety release that ensures consistent performance A precision user friendly terminal locator wire stop holds terminals in the proper crimping position SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No AWG mm mm In mm In 5556 T2 22 28 0 35 0 08 0 90 1 80 035 071 2 79 3 30 110 130 5558 T2 22 28 0 35 0 ...

Page 2: ... 5558 T2 22 0 35 0 76 0 86 030 034 1 42 056 1 68 066 40 0 9 00 X 5558 T2 24 0 20 0 69 0 79 027 031 1 42 056 1 68 066 31 1 7 00 X 5558 T2 26 0 12 0 64 0 74 025 029 1 42 056 1 68 066 22 2 5 00 X 5558 T2 28 0 08 0 61 0 71 024 028 1 42 056 1 68 066 13 3 3 00 X OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and t...

Page 3: ...ck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 4 How To Adjust Tool Crimp Force See Figure 4 It may be necessary over the life of the tool to adjust tool crimping force Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions 1 Re...

Page 4: ...rd conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as the final criteria for an acceptable crimp Pull force is measured with no ...

Page 5: ...ING LOCATOR BLADE 2 Figure 4 1 M4 X 18LG BHCS 3 PARTS LIST Item Number Order Number Description Quantity 1 11 11 0377 Locator Assembly 1 2 11 11 0324 Spring Main 1 3 11 11 0320 Spring Ratchet 1 Not all tools are equipped with a locator or locator blade Molex Application Tooling Group 1150 E Diehl Road Naperville IL 60563 Tel 630 969 4550 Fax 630 505 0049 Visit our Web site at http www molex com ...

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