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CR60639B Hand Crimp Tool for “Min-Fit Jr.”  Terminals 

Doc No.  11-01-0198 

Release Date: 04-08-93 

UNCONTROLLED COPY

 

Page 3 of 5 

Revision: E 

Revision Date: 09-01-05 

Figure 3 

 
3.  Place a wire into the terminal and up against the locator blade, (See Figure 2).  

On tools without locators line the wire up with the conductor and insulation 
grips visually. 

4.  Close the tool until the ratchet releases, (See Figure 3). 
5.  Lift the locator blade or wire stop up. 
6.  Carefully remove the crimped terminal. 
 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible 
for, the following maintenance steps: 
 
1.  Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 
2.  Do not use any abrasive materials that could damage the tool. 
3.  Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil.  Do not oil 

excessively. 

4.  When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in 

a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or closed

. The tool will open 

easily by lifting the ratchet release lever (See Figure 4). 
 

How To Adjust Tool Crimp Force 

(See Figure 4) 

 
It may be necessary over the life of the tool to adjust tool-crimping force.  Listed below are the steps required to adjust the crimping 
force of the hand tool to obtain proper crimp conditions: 
 
1.  Remove the screw and washer.  Located over the adjustment ring. 
2.  Lift the adjusting ring slightly, off of the locating pin. 
3.  Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp pressure. 
4.  Press the adjusting wheel flat against the tool and engage the locking pin. 
5.  Replace the washer and screw. 
6.  Check the crimp specifications after tool crimp force is adjusted. 
 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials. All vital components are long 
life tested.  All tools are warranted to be free of manufacturing defects for a period of

 30 days.  

Should such a defect occur, we would 

exchange the tool free of charge.  This will not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use 
only.  Any clamping, fixturing, or use of handle extensions voids this warranty. 

Summary of Contents for CR60639B

Page 1: ...dle spread which make this style tool ideally suited for end users Ratchet with safety release that ensures consistent performance A precision user friendly terminal locator wire stop holds terminals in the proper crimping position SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No AWG mm mm In mm In 5556 T2 22 28 0 35 0 08 0 90 1 80 035 071 2 79 3 30 110 130 5558 T2 22 28 0 35 0 ...

Page 2: ... 5558 T2 22 0 35 0 76 0 86 030 034 1 42 056 1 68 066 40 0 9 00 X 5558 T2 24 0 20 0 69 0 79 027 031 1 42 056 1 68 066 31 1 7 00 X 5558 T2 26 0 12 0 64 0 74 025 029 1 42 056 1 68 066 22 2 5 00 X 5558 T2 28 0 08 0 61 0 71 024 028 1 42 056 1 68 066 13 3 3 00 X OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and t...

Page 3: ...ck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 4 How To Adjust Tool Crimp Force See Figure 4 It may be necessary over the life of the tool to adjust tool crimping force Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions 1 Re...

Page 4: ...rd conductor sizes It may not give a good insulation crimp support for all insulation sizes 4 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as the final criteria for an acceptable crimp Pull force is measured with no ...

Page 5: ...ING LOCATOR BLADE 2 Figure 4 1 M4 X 18LG BHCS 3 PARTS LIST Item Number Order Number Description Quantity 1 11 11 0377 Locator Assembly 1 2 11 11 0324 Spring Main 1 3 11 11 0320 Spring Ratchet 1 Not all tools are equipped with a locator or locator blade Molex Application Tooling Group 1150 E Diehl Road Naperville IL 60563 Tel 630 969 4550 Fax 630 505 0049 Visit our Web site at http www molex com ...

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