CS 150 Battery Crimping Tool
Doc No: ATS-638160200
Release Date: 12-06-07
UNCONTROLLED COPY
Page 13 of 21
Revision: A
Revision Date: 12-06-07
4.1 SCOPE
This tool is designed to crimp various Molex terminals and splices using our offering of crimping heads.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds, which indicates the minimum acceptable force to break or separate the terminal from the conductor.
Wire Size (AWG)
Tooling Color Code
*UL – 486A **UL – 486C
***MIL-T-7928
22
8
8
20
13
10
18
20
10
16
30
15
14
50
25
12
70
35
10
80
40
8 Red
90
45
225
6 Blue
100
50
300
4 Yellow
140
-
400
2 Red
180
-
550
1 Blue
200
-
650
1/0 Blue
250
-
700
2/0 Yellow
300
-
750
3/0 Red
350
-
825
4/0 Blue
450
-
875
*UL – 486A – Terminals (Copper Conductors Only)
**UL – 486C – Butt Slices and Parallel Slices (Over 6 AWG use 486A values)
***MIL-T-7928 - Military Approved Terminals only as listed
4.2 Crimping
Terminals
Specifications and Instructions for crimping are included with the individual Battery Powered Crimp Tool
Heads.
