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Hand Crimp Tool for Board-In Crimp Terminals 

Doc No: ATS-011010085 

Release Date: 11-29-04 

UNCONTROLLED COPY

 

Page 1 of 5 

Revision: C 

Revision Date: 04-18-08 

 

Hand Crimp Tool

 

Specification Sheet 

Order No. 11-01-0085 

Engineering No. HTR4971E 

 
 
 

FEATURES 

 

 

Simple trouble-free full cycle mechanism assures consistent complete terminations 

 

All crimp cavities are fully machined in high carbon steel, then heat treated 

 

Replaceable crimp inserts 

 

SCOPE 

Products: Board-In Crimp Terminal, 22-26 AWG. 
 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Maximum 

Strip Length 

Terminal 

Series No. 

Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

16-02-0034  16-02-0047 

4811 

 

16-02-0120  40-08-0631 

22-26  0.12-0.35 

1.52 

.060 

5.97-6.35  .235-.250 

41817 

 

16-02-0118 

 

22-26  0.12-0.35 

1.52 

.060 

5.97-6.35  .235-.250 

40-01-0610  40-08-0605 

42001 

 

40-02-0601  40-08-0606 

22-26  0.12-0.35 

1.52 

.060 

5.97-6.35  .235-.250 

 

CRIMPED TERMINAL 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 3 

INSULATION 

CRIMP 

 

Figure 1 

1.30 

±±±±

 0.06 mm (.051 

±±±±

-.002”) 

Diameter PC Board Hole 

WIRE 

CONDUCTOR 

CRIMP 

1.57 

±±±±

 0.18 mm (.062 

±±±±

-.007”) 

Thick PC Board 

Section A-A 

E-E 

Summary of Contents for HTR4971E

Page 1: ...eable crimp inserts SCOPE Products Board In Crimp Terminal 22 26 AWG Terminal Order No Wire Size Insulation Diameter Maximum Strip Length Terminal Series No Loose Piece Reel AWG mm mm In mm In 16 02 0034 16 02 0047 4811 16 02 0120 40 08 0631 22 26 0 12 0 35 1 52 060 5 97 6 35 235 250 41817 16 02 0118 22 26 0 12 0 35 1 52 060 5 97 6 35 235 250 40 01 0610 40 08 0605 42001 40 02 0601 40 08 0606 22 26...

Page 2: ... 13 3 3 The crimp on this terminal is not an electrical crimp the final soldering operation is the electrical connection This minimum force is what should be expected when pulling the terminal with both insulation and conductor crimped OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spr...

Page 3: ...elease the tool until it has been fully closed Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected...

Page 4: ...nge the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production ...

Page 5: ...Barrel Form Punch 1 6 11 11 0069 4971 24 Barrel Form Anvil 1 7 64000 0073 64000 0073 Repair Kit Springs Pins and E Rings 1 8 N A N A 8 32 by 1 2 long BHCS 2 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462...

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