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AT-5771 Air Crimp Tool Head 

Doc. No: ATS-640054500 

Release Date: 11-07-03 

UNCONTROLLED COPY

 

Page 3 of 6 

Revision: C 

Revision Date: 03-19-12 

PIN GAUGE IN 

CONDUCTOR CRIMP 

“ Confining ” Crimp 

“ X ” 

 

Tool Calibration 

A Certificate of Calibration (see last page) was supplied with the tool.  To 
recalibrate this tool, pin gauge measurements should be taken in each 
conductor nest and compared to this chart.  The tool should be lubricated 
prior to recalibration to ensure consistent measurements. 
 
 
 
 

Nest Color Code 

Wire Range 

“X” Dimension Conductor Crimp 

Crimp Inspection Marking 

AWG 

mm² 

Mean 

Go 

No Go 

Red 

18 - 22  0.35 - 0.80 

.094 

.090 

.098 

--- 

Blue 

14 - 16  1.30 - 2.00 

.115 

.110 

.119 

--- 

Yellow (not used) 

NA 

NA 

NA 

NA 

NA 

--- 

 

Warranty 

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long-life tested.  All tools are warranted to be free of manufacturing defects for a period of

 30 

days. 

 Should such a defect occur, we would repair or exchange the tool free of charge.  This repair or exchange 

will not be applicable to altered, misused or damaged tools. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. 

Summary of Contents for Perma-Seal 64005-4500

Page 1: ...perties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 486 A UL 486 C UL 310 Min Pull Min Pull Min Pull 22 8 8 8 20 13 10 13 18 20 10 20 16 30 15 30 14 50 25 50 UL 486 A Terminals copper conductor...

Page 2: ...ed into each terminal See Figure 2 Cycle the tool 5 Remove the crimp and inspect for proper crimp location and check for insulation closure Molex offers a Crimp Inspection Handbook for closed barrel industrial product See our website or contact your sales engineer Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Rem...

Page 3: ...ire Range X Dimension Conductor Crimp Crimp Inspection Marking AWG mm Mean Go No Go Red 18 22 0 35 0 80 094 090 098 Blue 14 16 1 30 2 00 115 110 119 Yellow not used NA NA NA NA NA Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects f...

Page 4: ...N INSERT M4 FLAT WASHER 4 5 4 40 X 3 8 LG SHCS PARTS LIST Item Order No Description Quantity 64005 4500 Crimp Tool Head Figure 4 1 64005 0000 Basic Air Tool Head 1 2 64001 4575 Locator Assembly 1 3 64001 4570 Tooling Kit 1 Tooling Kit Only 4 64001 4502 Conductor Punch 1 5 64001 4501 Conductor Anvil 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 5: ...s List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 5 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 25 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 6: ..._____________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibra...

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