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Hand Crimp Tool for Avikrimp™ /Insulkrimp ™ Terminals and Slices 

Doc No: ATS-640160036 

Release Date: 06-25-12 

UNCONTROLLED COPY 

Page 1 of 4 

Revision: A 

Revision Date: 06-25-12 

ServiceGrade

 

Hand Crimp Tool

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64016-0036 

 
FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

For crimps conforming to industry standards such as UL, USCAR21, and WHMA-IPCA620 Class 2, 
please use the 64001-0100 Premium Grade™ hand tool for the Molex terminal 

 

SCOPE 

Products: Avikrimp™ /Insulkrimp ™ Terminals and Splices 10 - 22 AWG, (Rings, Spades, Hooks, Block Spades 
and Flanged Spades).   Also terminates ends of step down butt splice 10-12 to 14 - 16 AWG and 14 - 16 to 18 - 
22 AWG. 
 

Crimping Information: 

 
Crimp the terminal and appropriate gauge wire in the specified profile. 
 

Description 

Wire Size 

Pull Force Min. 

 

Tool Crimp Profile 

Markings 

AWG  mm

2

 

Lb. 

Red  Blue  Yellow 

Terminals 

(Rings, spades, hooks, 

block spades, or 

flanged spades)

 

10 

5.00 

356.0 

80.0 

 

 

12 

3.30 

311.5 

70.0 

 

 

14 

2.00 

222.6 

50.0 

 

 

16 

1.30 

133.5 

30.0 

 

 

18 

0.80 

89.0 

20.0 

 

 

20 

0.50 

57.9 

13.0 

 

 

22 

0.35 

35.6 

8.0 

 

 

Splices 

(Butt splices or 

parallel splices) 

10 

5.00 

178 

40.00 

 

 

12 

3.30 

155.7 

35.00 

 

 

14 

2.00 

111.2 

25.00 

 

 

16 

1.30 

66.8 

15.00 

 

 

18 

0.80 

44.5 

10.00 

 

 

20 

0.50 

44.5 

10.00 

 

 

22 

0.35 

35.6 

8.0 

 

 

 Pull force test samples should not have the wire insulation crimped. 

 

Note:

 

An occasional, destructive, pull force test with the terminal and wire crimped should be performed to check hand 
tool crimp.  The pull force value must exceed the terminal’s minimum pull force specifications listed above.  If values 
do not exceed the minimum pull force when all instructions are followed then a new tool is required. 

 

Summary of Contents for ServiceGrade 64016-0036

Page 1: ...ation Crimp the terminal and appropriate gauge wire in the specified profile Description Wire Size Pull Force Min Tool Crimp Profile Markings AWG mm2 N Lb Red Blue Yellow Terminals Rings spades hooks block spades or flanged spades 10 5 00 356 0 80 0 X 12 3 30 311 5 70 0 X 14 2 00 222 6 50 0 X 16 1 30 133 5 30 0 X 18 0 80 89 0 20 0 X 20 0 50 57 9 13 0 X 22 0 35 35 6 8 0 X Splices Butt splices or pa...

Page 2: ...e the anti backup ratchet will release Release the handles and the hand tool will open Crimping Terminals 1 Select the desired terminal See the Molex website http www molex com 2 Holding the terminal at the contact end place the terminal in the appropriate nest See Figure 1 3 Slowly close the handles of the tool until the terminal is held in place If the handles are closed too far the terminal wil...

Page 3: ...not oil excessively Light oil such as SAE30W oil applied at the oil points shown in Figure 4 every 5 000 crimps or 3 months is recommended 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects fr...

Page 4: ...ved to operate properly CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock NEVER perform crimps on active electri...

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